e10vk
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended December 31, 2010
or
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
Commission file number: 000-51237
FREIGHTCAR AMERICA, INC.
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of incorporation or organization)
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25-1837219
(I.R.S. Employer Identification No.) |
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Two North Riverside Plaza, Suite 1250, Chicago, Illinois
(Address of principal executive offices)
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60606
(Zip Code) |
(800) 458-2235
(Registrants telephone number, including area code)
Securities registered pursuant to Section 12(b) of the Act:
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Title of class
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Name of Each Exchange on Which Registered |
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Common stock, par value $0.01 per share
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Nasdaq Global Market |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule
405 of the Securities Act. YES o NO þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section
13 or Section 15(d) of the Act. YES o NO þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days. YES þ NO o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation
S-K is not contained herein, and will not be contained, to the best of the registrants knowledge,
in definitive proxy or information statements incorporated by reference in Part III of this Form
10-K or any amendment of this Form 10-K. o
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Web site, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months
(or for such shorter period that the registrant was required to submit and post such files). YES o
NO o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act.:
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Large accelerated filer o
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Accelerated filer þ
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Non-accelerated filer o
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Smaller reporting company o |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Act). YES o NO þ
The aggregate market value of the registrants common stock held by non-affiliates of the
registrant as of June 30, 2010 was $267.8 million, based on the closing price of $22.62 per share
on the Nasdaq Global Market.
As of February 18, 2011, there were 11,948,266 shares of the registrants common stock
outstanding.
DOCUMENTS INCORPORATED BY REFERENCE
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Documents |
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Part of Form 10-K |
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Portions of the registrants definitive Proxy Statement
for the 2011 annual meeting of stockholders to be filed
pursuant to Regulation 14A within 120 days of the end of
the registrants fiscal year ended December 31, 2010. |
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Part III |
FREIGHTCAR AMERICA, INC.
TABLE OF CONTENTS
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PART I
Item 1. Business.
OVERVIEW
We and our predecessors have been manufacturing railcars since 1901. We are the leading
manufacturer of aluminum-bodied railcars in North America, based on the number of railcars
delivered. We specialize in the production of coal cars, which represented 90% of our deliveries
of railcars in 2010 and 92% of our deliveries of railcars in 2009. The balance of our production
consisted of a broad spectrum of railcar types. We also refurbish and rebuild railcars and sell
forged, cast and fabricated parts for all of the railcars we produce, as well as those manufactured
by others. In addition, in the fourth quarter of 2010, we announced our acquisition of the business
assets of DTE Rail Services, Inc., a non-regulated subsidiary of DTE Energy Company. The acquired
business is now known as FreightCar Rail Services, LLC (FCRS). FCRS provides general railcar
repair and maintenance, inspections, and railcar fleet management services for all types of freight
railcars. We also lease freight cars through our JAIX Leasing Company subsidiary.
We are the leading North American manufacturer of coal cars. We estimate that we have manufactured
approximately 60% of the coal cars delivered over the three years ended December 31, 2010 in the
North American market. Our BethGon® railcar has been the leading aluminum-bodied coal
car sold in North America for nearly 20 years. Over the last 25 years, we believe we have built and
introduced more types of coal cars than all other manufacturers in North America combined.
Our railcar manufacturing facilities are located in Danville, Illinois and Roanoke, Virginia. Both
facilities have the capability to manufacture a variety of types of railcars, including
aluminum-bodied and steel-bodied railcars. In May 2008, we closed our manufacturing facility
located in Johnstown, Pennsylvania. In addition, through our acquisition of the business assets of
DTE Rail Services, Inc., we have repair and maintenance and inspection facilities in Clinton,
Indiana, Grand Island, Nebraska and Hastings, Nebraska.
Our primary customers are railroads, shippers and financial institutions, which represented 63%,
24% and 3%, respectively, of our total sales attributable to each type of customer for the year
ended December 31, 2010. In the year ended December 31, 2010, we delivered 2,229 railcars,
including 1,534 aluminum-bodied coal cars. Our total backlog of firm orders for railcars increased
from 265 railcars as of December 31, 2009 to 2,054 railcars as of December 31, 2010, representing
estimated sales of $25 million and $144 million as of December 31, 2009 and 2010, respectively,
attributable to such backlog. In 2008, we began offering railcar leasing and refurbishment
alternatives to our customers, an approach designed to enhance our position as a full service
provider to the railcar industry. Although we continually look for opportunities to package our
leased assets for sale to our leasing company partners, these leased assets may not be converted to
sales, and may remain revenue producing assets into the foreseeable future.
In 2008, we established a joint venture in India for the purpose of designing, building and selling
coal cars for use in India. The joint venture company, Titagarh FreightCar Private Ltd., is
seeking approval of a prototype railcar based on our designs. We continue to explore opportunities
in other international markets.
Our Internet website is www.freightcaramerica.com. We make available free of charge on or through
our website items related to corporate governance, including, among other things, our corporate
governance guidelines, charters of various committees of the Board of Directors and our code of
business conduct and ethics. Our annual reports on Form 10-K, quarterly reports on Form 10-Q and
current reports on Form 8-K, and amendments thereto, are available on our website and on the SECs
website at www.sec.gov. Any stockholder of our company may also obtain copies of these documents,
free of charge, by sending a request in writing to Investor Relations at FreightCar America, Inc.,
Two North Riverside Plaza, Suite 1250, Chicago, Illinois 60606.
OUR PRODUCTS AND SERVICES
We design and manufacture aluminum-bodied and steel-bodied railcars that transport a variety of
different products. The types of railcars listed below include the major types of railcars that we
are capable of manufacturing; however, some of the types of railcars listed below have not been
ordered by any of our customers or manufactured by us in a number of years. We refurbish and
rebuild railcars and sell forged, cast and fabricated parts for all of the railcars we produce, as
well as those manufactured by others. We also provide general railcar repair and maintenance,
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inspections and railcar fleet management services for all types of freight-carrying railcars. We
manufacture two primary types of coal cars: gondolas and open-top hoppers. We build all of our coal
cars using a patented one-piece center sill, the main longitudinal structural component of the
railcar. The one-piece center sill provides a higher carrying capacity, but weighs significantly
less than traditional multiple-piece center sills. Any of the railcar types listed below may be
further developed to meet the characteristics of the materials being transported and customer
specifications.
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BethGon Series. The BethGonÒ is the leader in the
aluminum-bodied coal gondola railcar segment. Since we introduced the
steel BethGon railcar in the late 1970s and the aluminum BethGon
railcar in 1986, the BethGon railcar has become the most widely used
coal car in North America. Our current BethGon II features lighter
weight, higher capacity and increased durability suitable for
long-haul coal carrying railcar service. We have received several
patents on the features of the BethGon II and continue to explore ways
to increase the BethGon IIs capacity and further improve its
reliability. |
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AutoFlood Series. Our aluminum bodied open-top hopper railcar, the
AutoFlood, is a five-pocket coal car equipped with a bottom discharge
gate mechanism. We began manufacturing AutoFlood railcars in 1984, and
introduced the AutoFlood II and AutoFlood III designs in 1996 and
2002, respectively. Both the AutoFlood II and AutoFlood III design
incorporate the automatic rapid discharge system, the MegaFlo door
system, a patented mechanism that uses an over-center locking design,
enabling the cargo door to close with tension rather than by
compression. Further, AutoFlood railcars can be equipped with rotary
couplers to permit rotary unloading. |
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Other Coal Cars. We also manufacture a variety of other types of
aluminum and steel-bodied coal cars, including triple hopper, hybrid
aluminum/stainless steel hoppers and gondolas and flat bottom gondola
railcars. |
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Other Railcar Types. |
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Our portfolio of other railcar types includes the following: the AVC
Aluminum Vehicle Carrier design used to transport commercial and light
vehicles (automobiles and trucks) from assembly plants and ports to
rail distribution centers; the Articulated Bulk Container railcar
designed to carry dense bulk products such as waste products in 20
foot containers; Intermodal Double Stack railcars, including a
stand-alone, 40 foot well car and the DynaStackÒ articulated,
5-unit, 40 foot well car for transportation of international
containers; a Small Cube Covered Hopper railcar used to transport high
density products such as roofing granules, fly ash, sand and cement; a
Mill Gondola Railcar used to transport steel products and scrap; Slab
and Coil steel railcars designed specifically for transportation of
steel slabs and coil steel products, respectively; Flat Railcars,
Bulkhead Flat Railcars and Centerbeam Flat Railcars designed to
transport a variety of products, including machinery and equipment,
steel and structural steel components (including pipe), forest
products and other bulky industrial products; a Woodchip Gondola
Railcar designed to haul woodchips and municipal waste or other
high-volume, low-density commodities; and a variety of non-coal
carrying open top hopper railcars designed to carry aggregates, iron
ore, taconite pellets, petroleum coke and other bulk commodities. For
example, our VersaFlood aggregate car features the MegaFlo IA
independent automatic door system with an optional hybrid
aluminum/carbon steel body design. |
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International Railcar Designs. We have established a licensing
arrangement with a railcar manufacturer in Brazil pursuant to which
our technology is used to produce various types of railcars in Brazil.
In addition, we manufacture coal cars for export to Latin America and
have manufactured intermodal railcars for export to the Middle East.
Railroads outside of North America have a variety of track gauges that
are sized differently than in North America, which requires us, in
some cases, to alter manufacturing specifications for foreign sales. |
We have added 13 new or redesigned products to our portfolio in the last five years, including the
AVC, slab and coil steel railcar, triple hopper and hybrid aluminum/stainless steel railcars, ore
cars, ballast cars and aggregate cars. Focused product development activity continues in areas
where we can leverage our technical knowledge base and capabilities to realize market
opportunities.
With operations in Colorado, Indiana and Nebraska, we service freight cars and unit coal trains
utilizing key rail corridors in the Midwest and Western regions of the United States. Separately,
we also sell forged, cast and fabricated replacement parts for all of the railcars we produce, as
well as those manufactured by others.
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MANUFACTURING
We operate railcar production facilities in Danville, Illinois and Roanoke, Virginia. Our Danville
and Roanoke facilities are each certified or approved for certification by the Association of
American Railroads, (AAR) which sets railcar manufacturing industry standards for quality
control. At our Danville and Roanoke facilities, we will continue to adjust salaried and hourly
labor personnel levels to coincide with production requirements. In May 2008, we closed our
manufacturing facility located in Johnstown, Pennsylvania. This action was taken to further our
strategy of maintaining our competitive position by optimizing production at our lower-cost
facilities. We have focused on making our remaining manufacturing facilities more flexible and
efficient.
Our manufacturing process involves four basic steps: fabrication, assembly, finishing and
inspection. Each of our facilities has numerous checkpoints at which we inspect products to
maintain quality control, a process that our operations management continuously monitors. In our
fabrication processes, we employ standard metal working tools, many of which are computer
controlled. Each assembly line typically involves 15 to 20 manufacturing positions, depending on
the complexity of the particular railcar design. We use mechanical fastening in the fitting and
assembly of our aluminum-bodied railcar parts, while we typically use welding for the assembly of
our steel-bodied railcars. For aluminum-bodied railcars, we begin the finishing process by cleaning
the railcars surface and then applying the decals. In the case of steel-bodied railcars, we begin
the finishing process by blasting the surface area of the railcar, painting it and then applying
decals. We use water-based paints to reduce the emission of volatile organic compounds, and we meet
state and U.S. federal regulations for control of emissions and disposal of hazardous materials.
Once we have completed the finishing process, our employees, along with representatives of the
customer purchasing the particular railcars, inspect all railcars for adherence to specifications.
CUSTOMERS
We have strong long-term relationships with many large purchasers of railcars. Long-term customer
relationships are particularly important in the railcar industry, given the limited number of
buyers of railcars.
Our customer base consists mostly of North American financial institutions, shippers and railroads.
We believe that our customers preference for reliable, high-quality products, the relatively high
cost for customers to switch manufacturers, our technological leadership in developing and
enhancing innovative products and the competitive pricing of our railcars have helped us maintain
our long-standing relationships with our customers.
In 2010, revenue from three customers, CSX Transportation Inc, Vale Inco Limited and Dakota
Missouri Valley & Western Railroad, accounted for approximately 63%, 10% and 5%, respectively, of
total revenue. In 2010, sales to our top five customers accounted for approximately 85% of total
revenue. Our railcar sales to customers outside the United States were $19.6 million in 2010. While
we maintain strong relationships with our customers and we serve over 70 active customers, many
customers do not purchase railcars every year since railcar fleets are not necessarily replenished
or augmented every year. The size and frequency of railcar orders often results in a small number
of customers representing a significant portion of our sales in a given year.
SALES AND MARKETING
Our direct sales group is organized geographically and consists of regional sales managers and
contract administrators, a manager of customer service and support staff. The regional sales
managers are responsible for managing customer relationships. Our contract administrators are
responsible for preparing proposals and other inside sales activities. Our manager of customer
service is responsible for after-sale follow-up and in-field product performance reviews.
RESEARCH AND DEVELOPMENT
Our railcar research and development activities play a major role in creating our competitive
advantage. We utilize the latest engineering methods, tools and processes to ensure that new
products and processes meet our customers requirements and are delivered in a timely manner. We
develop and introduce new railcar designs as a result of a combination of customer feedback and
close observation of developing market trends. We work closely with our customers to better
understand their expectations and design railcars that meet their needs. New product designs are
tested and validated for compliance with AAR standards prior to introduction. This comprehensive
approach provides the criteria and direction that ensure we are developing the products that our
customers desire and perform
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as expected. Costs associated with research and development are expensed as incurred and totaled
$0.8 million, $0.8 million and $2.0 million for the years ended December 31, 2010, 2009 and 2008,
respectively.
BACKLOG
We define backlog as the value of those products or services which our customers have committed in
writing to purchase from us or lease from us when built, but which have not yet been recognized as
sales. Our contracts may include cancellation clauses under which customers are required, upon
cancellation of the contract, to reimburse us for costs incurred in reliance on an order and to
compensate us for lost profits. However, customer orders may be subject to customer requests for
delays in railcar deliveries, inspection rights and other customary industry terms and conditions,
which could prevent or delay backlog from being converted into sales.
The following table depicts our reported railcar backlog in number of railcars and estimated future
sales value attributable to such backlog, for the periods shown.
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Year Ended December 31, |
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2010 |
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2009 |
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2008 |
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Railcar backlog at start of period |
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265 |
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2,424 |
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5,399 |
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Railcars delivered |
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(2,229 |
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(3,377 |
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(10,276 |
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Railcar orders, net of cancellations |
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4,018 |
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1,218 |
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7,301 |
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Railcar backlog at end of period(1) |
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2,054 |
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265 |
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2,424 |
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Estimated revenue from backlog at end of
period (in thousands) (2) |
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144,306 |
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24,839 |
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183,441 |
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(1) |
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Subsequent to December 31, 2010 we received additional orders for more
than 4,000 new railcars to be manufactured and delivered over the
course of 2011 and 2012. |
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Estimated revenue from backlog reflects the total revenue attributable
to the backlog reported at the end of the particular period as if such
backlog were converted to actual sales. Estimated revenue from backlog
does not reflect potential price increases and decreases under
customer contracts that provide for variable pricing based on changes
in the cost of raw materials. Although we continually look for
opportunities to package our leased assets for sale to our leasing
company partners, these leased assets may not be converted to sales. |
Although our reported backlog is typically converted to sales within one year, our reported backlog
may not be converted to sales in any particular period, if at all, and the actual sales from these
contracts may not equal our reported backlog estimates. See Item 1A. Risk FactorsRisks Related
to Our BusinessThe level of our reported backlog may not necessarily indicate what our future
sales will be and our actual sales may fall short of the estimated sales value attributed to our
backlog. In addition, due to the large size of railcar orders and variations in the mix of
railcars, the size of our reported backlog at the end of any given period may fluctuate
significantly. See Item 1A. Risk FactorsRisks Related to the Railcar IndustryThe variable
purchase patterns of our customers and the timing of completion, delivery and customer acceptance
of the railcar may cause our revenues and income from operations to vary substantially each
quarter, which will result in significant fluctuations in our quarterly results.
Substantially all of the contracts covering our backlog at December 31, 2010 are fixed-rate
contracts. Therefore, if material costs were to increase, we may not be able to pass on these
increased costs to our customers.
SUPPLIERS AND MATERIALS
The cost of raw materials and components represents a substantial majority of the manufacturing
costs of most of our railcar product lines. As a result, the management of raw materials and
components purchasing is critical to our profitability. We enjoy generally strong relationships
with our suppliers, which helps to ensure access to supplies when railcar demand is high.
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Our primary aluminum suppliers are Alcoa Inc. and Alcan Inc. Aluminum prices generally are fixed at
the time a railcar order is accepted, mitigating the effect of future fluctuations in prices. We
purchase steel primarily from U.S. sources, except for our roll-formed center sills, which we
purchase from a single Canadian supplier. A center sill is the primary structural component of a
railcar.
Our primary component suppliers include Amsted Industries, Inc., which supplies us with castings
and couplers through its American Steel Foundries subsidiary, wheels through its Griffin Wheel
Company subsidiary, draft components through its Keystone subsidiary and bearings through its
Brenco subsidiary. Roll Form Group, a division of Samuel Manu-Tech, Inc., is the sole supplier of
our roll-formed center sills, which were used in 76% and 99% of our railcars produced in 2010 and
2009, respectively. Other suppliers provide brake systems, wheels, castings, axles and bearings.
The railcar industry is subject to supply constraints for some of the key railcar components. See
Item 1A. Risk FactorsRisks Related to the Railcar IndustryLimitations on the supply of wheels
and other railcar components could adversely affect our business because they may limit the number
of railcars we can manufacture.
Except as described above, there are usually at least two suppliers for each of our raw materials
and specialty components, and we actively purchase from over 200 suppliers. No single supplier
accounted for more than 19% and 21% of our total purchases in 2010 and 2009, respectively. Our top
ten suppliers accounted for 84% and 69% of our total purchases in 2010 and 2009, respectively.
COMPETITION
We operate in a highly competitive marketplace. Competition is based on price, product design,
reputation for product quality, reliability of delivery and customer service and support.
We have four principal competitors in the North American railcar market that primarily manufacture
railcars for third-party customers, which are Trinity Industries, Inc., National Steel Car Limited,
The Greenbrier Companies, Inc. and American Railcar Industries, Inc.
Competition in the North American market from railcar manufacturers located outside of North
America is limited by, among other factors, high shipping costs and familiarity with the North
American market.
INTELLECTUAL PROPERTY
We have several U.S. and international patents and pending applications, registered trademarks,
copyrights and trade names. Key patents include our one-piece center sill, our MegaFlo door system
and our top chord and side stake for coal cars. The protection of our intellectual property is
important to our business.
EMPLOYEES
As of December 31, 2010, we had 464 employees, of whom 139 were salaried and 325 were hourly wage
earners. As of December 31, 2010, approximately 174, or 38%, of our employees were members of
unions. As of December 31, 2009, we had 188 employees, of whom 121 were salaried and 67 were
hourly wage earners. As of December 31, 2009, approximately 58, or 31%, of our employees were
members of unions. See Item 1A. Risk FactorsRisks Related to Our BusinessLabor disputes could
disrupt our operations and divert the attention of our management and may have a material adverse
effect on our operations and profitability.
REGULATION
The Federal Railroad Administration, or FRA, administers and enforces U.S. federal laws and
regulations relating to railroad safety. These regulations govern equipment and safety compliance
standards for freight railcars and other rail equipment used in interstate commerce. The AAR
promulgates a wide variety of rules and regulations governing safety and design of equipment,
relationships among railroads with respect to freight railcars in interchange and other matters.
The AAR also certifies freight railcar manufacturers and component manufacturers that provide
equipment for use on railroads in the United States as well as providers of railcar repair and
maintenance services. New products must generally undergo AAR testing and approval processes. As a
result of these regulations, we must maintain certifications with the AAR as a freight railcar
manufacturer and provider of railcar repair and maintenance services, and products that we sell
must meet AAR and FRA standards.
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We are also subject to oversight in other jurisdictions by foreign regulatory agencies and to the
extent that we expand our business internationally, we will increasingly be subject to the
regulations of other non-U.S. jurisdictions.
ENVIRONMENTAL MATTERS
We are subject to comprehensive federal, state, local and international environmental laws and
regulations relating to the release or discharge of materials into the environment, the management,
use, processing, handling, storage, transport or disposal of hazardous materials, or otherwise
relating to the protection of human health and the environment. These laws and regulations not only
expose us to liability for our own negligent acts, but also may expose us to liability for the
conduct of others or for our actions that were in compliance with all applicable laws at the time
these actions were taken. In addition, these laws may require significant expenditures to achieve
compliance, and are frequently modified or revised to impose new obligations. Civil and criminal
fines and penalties may be imposed for non-compliance with these environmental laws and
regulations. Our operations that involve hazardous materials also raise potential risks of
liability under the common law.
Environmental operating permits are, or may be, required for our operations under these laws and
regulations. These operating permits are subject to modification, renewal and revocation. We
regularly monitor and review our operations, procedures and policies for compliance with these laws
and regulations. Despite these compliance efforts, risk of environmental liability is inherent in
the operation of our businesses, as it is with other companies engaged in similar businesses. We
believe that our operations and facilities are in substantial compliance with applicable laws and
regulations and that any noncompliance is not likely to have a material adverse effect on our
operations or financial condition.
Future events, such as changes in or modified interpretations of existing laws and regulations or
enforcement policies, or further investigation or evaluation of the potential health hazards of
products or business activities, may give rise to additional compliance and other costs that could
have a material adverse effect on our financial condition and operations. In addition, we have in
the past conducted investigation and remediation activities at properties that we own to address
historic contamination. To date, such costs have not been material. Although we believe we have
satisfactorily addressed all known material contamination through our remediation activities, there
can be no assurance that these activities have addressed all historic contamination. The discovery
of historic contamination or the release of hazardous substances into the environment could require
us in the future to incur investigative or remedial costs or other liabilities that could be
material or that could interfere with the operation of our business.
In addition to environmental laws, the transportation of commodities by railcar raises potential
risks in the event of a derailment or other accident. Generally, liability under existing law in
the United States for a derailment or other accident depends on the negligence of the party, such
as the railroad, the shipper or the manufacturer of the railcar or its components. However, for the
shipment of certain hazardous commodities, strict liability concepts may apply.
Item 1A. Risk Factors.
The factors described below are the principal risks that could materially adversely affect our
operating results and financial condition. Other factors may exist that we do not consider
significant based on information that is currently available. In addition, new risks may emerge at
any time, and we cannot predict those risks or estimate the extent to which they may affect us.
RISKS RELATED TO THE RAILCAR INDUSTRY
We operate in a highly cyclical industry, and our industry and markets are influenced by factors
that are beyond our control, including U.S. economic conditions. Such factors could adversely
affect demand for our railcar offerings.
Historically, the North American railcar market has been highly cyclical and we expect it to
continue to be highly cyclical. During the previous industry cycle, industry-wide railcar
deliveries declined from a peak of 75,704 railcars in 1998 to a low of 17,736 railcars in 2002.
During this period, our railcar production declined from approximately 9,000 railcars in 1998 to
4,067 railcars in 2002. Industry-wide railcar deliveries again peaked in 2006 with deliveries of
74,729 before declining to 16,535 in 2010. Our railcar deliveries trended downward from 18,764 in
2006 to 2,229 in 2010. Our industry and the markets for which we supply railcars are influenced by
factors that are
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beyond our control, including U.S. economic conditions. Downturns in economic conditions could
result in lower sales volumes, lower prices for railcars and a loss of profits. The cyclicality of
the markets in which we operate may adversely affect our operating results and cash flow. In
addition, fluctuations in the demand for our railcars may cause comparisons of our sales and
operating results between different fiscal years to be less meaningful as indicators of our future
performance.
We depend upon a small number of customers that represent a large percentage of our sales. The loss
of any single customer, or a reduction in sales to any such customer, could have a material adverse
effect on our business, financial condition and results of operations.
Since railcars are typically sold pursuant to large, periodic orders, a limited number of customers
typically represent a significant percentage of our railcar sales in any given year. Over the last
five years, our top five customers in each year based on sales represented, in the aggregate,
approximately 36% of our total sales for the five-year period. In 2010, sales to our top three
customers accounted for approximately 63%, 10% and 5%, respectively, of our total sales. In 2009,
sales to our top three customers accounted for approximately 15%, 15% and 14%, respectively, of our
total sales. Although we have long-standing relationships with many of our major customers, the
loss of any significant portion of our sales to any major customer, the loss of a single major
customer or a material adverse change in the financial condition of any one of our major customers
could have a material adverse effect on our business, financial condition and results of
operations.
The variable purchase patterns of our customers and the timing of completion, delivery and customer
acceptance of orders may cause our revenues and income from operations to vary substantially each
quarter, which will result in significant fluctuations in our quarterly results.
Most of our individual customers do not make purchases every year, since they do not need to
replace, replenish or increase their railcar fleets on a yearly basis. Many of our customers place
orders for products on an as-needed basis, sometimes only once every few years. As a result, the
order levels for railcars, the mix of railcar types ordered and the railcars ordered by any
particular customer have varied significantly from quarterly period to quarterly period in the past
and may continue to vary significantly in the future. Therefore, our results of operations in any
particular quarterly period may be significantly affected by the number of railcars delivered and
product mix of railcars delivered in any given quarterly period. Additionally, because we record
the sale of a new and rebuilt railcar at the time 1) we complete production, 2) the railcar is
accepted by the customer following inspection, 3) the risk for any damage or loss with respect to
the railcar passes to the customer, and 4) title to the railcar transfers to the customer, and not
when the order is taken, the timing of the completion, delivery and acceptance of significant
customer orders will have a considerable effect on fluctuations in our quarterly results. As a
result of these quarterly fluctuations, we believe that comparisons of our sales and operating
results between quarterly periods may not be meaningful and, as such, these comparisons should not
be relied upon as indicators of our future performance.
We operate in a highly competitive industry and we may be unable to compete successfully against
other railcar manufacturers.
We operate in a competitive marketplace and face substantial competition from established
competitors in the railcar industry in North America. We have four principal competitors that
primarily manufacture railcars for third-party customers. Some of these manufacturers have greater
financial and technological resources than us, and they may increase their participation in the
railcar segments in which we compete. In addition to price, competition is based on product
performance and technological innovation, quality, reliability of delivery, customer service and
other factors. In particular, technological innovation by any of our existing competitors, or new
competitors entering any of the markets in which we do business, could put us at a competitive
disadvantage and impair our ability to compete successfully against other railcar manufacturers or
retain our market share in our established markets. Increased competition for the sales of our
railcar products, particularly our coal cars, could result in price reductions, reduced margins and
loss of market share, which could negatively affect our prospects, business, financial condition
and results of operations.
Our ability to sell new railcars may be limited by other factors, including the availability and
price of used railcars offered for sale and new or used railcars offered for lease by leasing
companies and others.
Our customers may consider alternatives to the purchase of new railcars, including the purchase of
used railcars or the lease of new or used railcars. Our competitors may also be able to offer
railcar leases at favorable lease rates, negatively impacting our ability to sell new railcars,
which may result in price reductions, reduced margins and loss
9
of market share. These additional competitive factors could negatively affect our prospects,
business, financial condition and results of operations.
Consolidation of our customer base may adversely affect our business.
Railroad carriers, utilities and leasing companies are large purchasers of railcars and represent a
significant portion of our historical customer base. Future consolidation within these industries
may adversely affect our sales and reduce our income from operations as fewer and larger customers
will have proportionately greater buying power and operating efficiency, which may intensify
competition among railcar manufacturers and cause our prices to decline.
The potential cost volatility of the raw materials that we use to manufacture railcars, especially
aluminum and steel, and delivery delays associated with these raw materials may adversely affect
our financial condition and results of operations.
The production of railcars and our operations require substantial amounts of aluminum and steel.
The cost of aluminum, steel and all other materials (including scrap metal) used in the production
of our railcars represents a significant majority of our direct manufacturing costs. Our business
is subject to the risk of price increases and periodic delays in the delivery of aluminum, steel
and other materials, all of which are beyond our control. Any fluctuations in the price or
availability of aluminum or steel, or any other material used in the production of our railcars,
may have a material adverse effect on our business, results of operations or financial condition.
In addition, if any of our suppliers were unable to continue its business or were to seek
bankruptcy relief, the availability or price of the materials we use could be adversely affected.
Deliveries of our materials may also fluctuate depending on supply and demand for the material or
governmental regulation relating to the material, including regulation relating to the importation
of the material.
Limitations on the supply of wheels and other railcar components could adversely affect our
business because they may limit the number of railcars we can manufacture.
We rely upon third-party suppliers for wheels and other components for our railcars. In the
future, suppliers of railcar components may be unable to meet the short-term or longer-term demand
of our industry for wheels and other railcar components. In the event that any of our suppliers of
railcar components were to stop or reduce the production of wheels or the other railcar components
that we use, go out of business, refuse to continue their business relationships with us, become
subject to work stoppages or ration their supply of wheels or components, our business would be
disrupted. We have in the past experienced challenges sourcing these railcar components to meet our
production requirements. In addition, our ability to increase our railcar production to expand our
business and/or meet any increase in demand, with new or additional manufacturing capabilities,
depends on our ability to obtain an adequate supply of these railcar components. While we believe
that we could secure alternative sources for these components, we may incur substantial delays and
significant expense in doing so, the quality and reliability of these alternative sources may not
be the same and our operating results may be significantly affected. In an effort to secure a
supply of wheels, we have developed foreign sources that require deposits on some occasions. In the
event of a material adverse business condition, such deposits may be forfeited. In addition, if one
of our competitors entered into a preferred supply arrangement with, or was otherwise favored by, a
particular supplier, we would be at a competitive disadvantage, which could negatively affect our
operating results. Furthermore, alternative suppliers might charge significantly higher prices for
wheels or other railcar components than we currently pay. Such circumstances could have a material
adverse impact on our customer relationships, financial condition and results of operations.
RISKS RELATED TO OUR BUSINESS
We rely significantly on the sales of our coal cars. Future demand for coal could decrease, which
could adversely affect our business, financial condition and results of operations.
Coal cars are our primary railcar type, representing 74% and 92% of our sales revenues in 2010 and
2009, respectively, and 90% and 92% of the total railcars that we delivered in 2010 and 2009,
respectively. Fluctuations in the price of coal relative to other energy sources may cause utility
companies, which are significant customers of our coal car lines, to select an alternative energy
source to coal, thereby reducing the strength of the market for coal
10
cars. For example, if utility companies were to begin preferring natural gas instead of coal as an
energy source, demand for our coal car lines could decrease and our operating results could be
negatively affected.
The U.S. federal and state governments may adopt new legislation and/or regulations, or judicial or
administrative interpretations of existing laws and regulations that materially adversely affect
the coal industry and/or our customers ability to use coal or to continue to use coal at present
rates. Such legislation or proposed legislation and/or regulations may include proposals for more
stringent protections of the environment that would further regulate and tax the coal industry.
This legislation could significantly reduce demand for coal, adversely affect the demand for our
coal cars and have a material adverse effect on our financial condition and results of operations.
We rely upon a single supplier to supply us with all of our roll-formed center sills for our
railcars, and any disruption of our relationship with this supplier could adversely affect our
business.
We rely upon a single supplier to manufacture all of our roll-formed center sills for our railcars,
which are based upon our proprietary and patented process. A center sill is the primary
longitudinal structural component of a railcar, which helps the railcar withstand the weight of the
cargo and the force of being pulled during transport. Our center sill is formed into its final
shape without heating by passing steel plate through a series of rollers. Of the railcars that we
produced in 2010 and 2009, 76% and 99%, respectively, were manufactured using this roll-formed
center sill. Although we have a good relationship with our supplier and have not experienced any
significant delays, manufacturing shortages or failures to meet our quality requirements and
production specifications in the past, our supplier could stop production of our roll-formed center
sills, go out of business, refuse to continue its business relationship with us or become subject
to work stoppages. While we believe that we could secure alternative manufacturing sources, our
present supplier is currently the only manufacturer of our roll-formed center sills for our
railcars. We may incur substantial delays and significant expense in finding an alternative source,
our results of operations may be significantly affected and the quality and reliability of these
alternative sources may not be the same. Moreover, alternative suppliers might charge significantly
higher prices for our roll-formed center sills than we currently pay.
Equipment failures, delays in deliveries or extensive damage to our facilities could lead to
production or service curtailments or shutdowns.
We have railcar production facilities in Danville, Illinois and Roanoke, Virginia and maintenance
and repair facilities in Clinton, Indiana, Grand Island, Nebraska and Hastings, Nebraska. An
interruption in railcar production capabilities or maintenance and repair capabilities at these
facilities, as a result of equipment failure or other factors, could reduce or prevent our
production, service or repair of railcars. A halt of production at any of our manufacturing
facilities could severely affect delivery times to our customers. Any significant delay in
deliveries to our customers could result in the termination of contracts, cause us to lose future
sales and negatively affect our reputation among our customers and in the railcar industry and our
results of operations. Our facilities are also subject to the risk of catastrophic loss due to
unanticipated events, such as fires, explosions, floods or weather conditions. We may experience
plant shutdowns or periods of reduced production as a result of equipment failures, delays in
deliveries or extensive damage to any of our facilities, which could have a material adverse effect
on our business, results of operations or financial condition.
An increase in health care costs could adversely affect our results of operations.
We provide health care benefits to our active employees and the costs of health care benefits in
the United States have increased significantly in recent years. We expect these costs to continue
to increase in the future. In March 2010, the Patient Protection and Affordable Care Act and a
reconciliation measure, the Health Care and Education Act of 2010 (collectively, the Health Care
Reform Legislation), were signed into law in the United States and are scheduled to become
effective over the next several years, subject to further guidance and clarification expected to be
provided by implementing regulations. The impact of the Health Care Reform Legislation on our
business is not yet known and may not be known for several years. A continued increase in health
care costs or any additional costs resulting from the Health Care Reform Legislation could
materially adversely affect our financial position and results of operations.
We also provide postretirement health care benefits for approximately 41 of our active employees
and 711 of our retired employees. As of December 31, 2010, we have an unfunded $65.3 million
accrual for our projected retiree health care costs, a substantial portion of which relates to a
2005 settlement with the employee union at our closed
11
Johnstown manufacturing facility. If for any reason our retiree health care costs should change or
increase in the future, our business and financial results could be materially adversely affected.
Our pension obligations are currently underfunded. We may have to make significant cash payments to
our pension plans, which would reduce the cash available for our business.
As of December 31, 2010, our accumulated benefit obligation under our defined benefit pension plans
exceeded the fair value of plan assets by $15.5 million. Additional benefit obligations were added
to our existing defined benefit pension plans in 2007, 2008 and 2009 as a result of plan
curtailment and special termination benefit costs. Management expects that any future obligations
under our pension plans will be funded from our future cash flow from operations. If the
performance of the assets in our pension plans does not meet our expectations or actuarial
assumptions are modified, our contributions to our pension plans could be materially higher than we
expect, which would reduce the cash available for our business.
The level of our reported backlog may not necessarily indicate what our future sales will be and
our actual sales may fall short of the estimated sales value attributed to our backlog.
We define backlog as the sales value of products or services to which our customers have committed
in writing to purchase from us or lease from us when built, that have not yet been recognized as
revenue. In this annual report on Form 10-K, we have disclosed our backlog, or the number of
railcars for which we have purchase orders or firm operating leases for railcars to be built, in
various periods and the estimated sales value (in dollars) that would be attributable to this
backlog once the backlog is converted to actual sales. We consider backlog to be an indicator of
future sales of railcars. However, our reported backlog may not be converted into sales in any
particular period, if at all, and the actual sales (including any compensation for lost profits and
reimbursement for costs) from such contracts may not equal our reported estimates of backlog value.
For example, we rely on third-party suppliers for castings, wheels and components for our railcars
and if these third parties were to stop or reduce their supply of heavy castings, wheels and other
components, our actual sales could fall short of the estimated sales value attributed to our
backlog. Also, customer orders may be subject to cancellation, inspection rights and other
customary industry terms, and delivery dates may be subject to delay, thereby extending the date on
which we will deliver the associated railcars and realize revenues attributable to such railcar
backlog.
As a public company, we are required to comply with the reporting obligations of the Exchange Act
and Section 404 of the Sarbanes-Oxley Act of 2002. If we fail to comply with the reporting
obligations of the Exchange Act and Section 404 of the Sarbanes-Oxley Act or if we fail to maintain
adequate internal controls over financial reporting, our business, results of operations and
financial condition could be materially adversely affected.
As a public company, we are required to comply with the periodic reporting obligations of the
Securities Exchange Act of 1934, as amended (the Exchange Act), including preparing annual
reports and quarterly reports. Our failure to prepare and disclose this information in a timely
manner could subject us to penalties under federal securities laws, expose us to lawsuits and
restrict our ability to access financing. In addition, we are required under applicable law and
regulations to design and implement internal controls over financial reporting, and evaluate our
existing internal controls with respect to the standards adopted by the Public Company Accounting
Oversight Board.
If we fail to maintain the adequacy of our internal controls in the future, we may not be able to
ensure that we can conclude on an ongoing basis that we have effective internal controls over
financial reporting in accordance with the Sarbanes-Oxley Act. Moreover, effective internal
controls are necessary for us to produce reliable financial reports and are important to help
prevent fraud. As a result, any failure to satisfy the requirements of Section 404 on a timely
basis could result in the loss of investor confidence in the reliability of our financial
statements, which in turn could harm our business and negatively impact the trading price of our
common stock.
If we lose key personnel, our operations and ability to manage the day-to-day aspects of our
business may be adversely affected.
We believe our success depends to a significant degree upon the continued contributions of our
executive officers and key employees, both individually and as a group. Our future performance will
substantially depend on our ability to retain and motivate them. If we lose key personnel or are
unable to recruit qualified personnel, our ability to manage the day-to-day aspects of our business
may be adversely affected.
12
The loss of the services of one or more members of our senior management team could have a material
adverse effect on our business, financial condition and results of operations. Because our senior
management team has many years of experience in the railcar industry and other manufacturing and
capital equipment industries, it could be difficult to replace any of them without adversely
affecting our business operations. Our future success will also depend in part upon our continuing
ability to attract and retain highly qualified personnel. We do not currently maintain key person
life insurance.
Labor disputes could disrupt our operations and divert the attention of our management and may have
a material adverse effect on our operations and profitability.
As of December 31, 2010, we had collective bargaining agreements with unions representing
approximately 38% of our total active labor force.
Disputes with the unions representing our employees could result in strikes or other labor protests
which could disrupt our operations and divert the attention of management from operating our
business. If we were to experience a strike or work stoppage, it could be difficult for us to find
a sufficient number of employees with the necessary skills to replace these employees. Any such
labor disputes could have a material adverse effect on our financial condition, results of
operations or cash flows.
Shortages of skilled labor may adversely impact our operations.
We depend on skilled labor in the manufacture and repair of railcars. Some of our facilities are
located in areas where demand for skilled laborers often exceeds supply. Shortages of some types
of skilled laborers may restrict our ability to maintain or increase production rates and could
cause our labor costs to increase.
Lack of acceptance of our new railcar offerings by our customers could adversely affect our
business.
Our strategy depends in part on our continued development and sale of new railcar designs and
design changes to existing railcars to penetrate railcar markets in which we currently do not
compete and to expand or maintain our market share in the railcar markets in which we currently
compete. We have dedicated significant resources to the development, manufacturing and marketing of
new railcar designs. We typically make decisions to develop and market new railcars and railcars
with modified designs without firm indications of customer acceptance. New or modified railcar
designs may require customers to alter their existing business methods or threaten to displace
existing equipment in which our customers may have a substantial capital investment. Many railcar
purchasers prefer to maintain a standardized fleet of railcars and railcar purchasers with
established railcar fleets are generally resistant to railcar design changes. Therefore, any new or
modified railcar designs that we develop may not gain widespread acceptance in the marketplace and
any such products may not be able to compete successfully with existing railcar designs or new
railcar designs that may be introduced by our competitors.
We might fail to adequately protect our intellectual property, which may result in our loss of
market share, or third parties might assert that our intellectual property infringes on their
intellectual property, which would be costly to defend and divert the attention of our management.
The protection of our intellectual property is important to our business. We rely on a combination
of trademarks, copyrights, patents and trade secrets to protect our intellectual property. However,
these protections might be inadequate. For example, we have patents for portions of our railcar
designs that are important to our market leadership in the coal car segment. Our pending or future
trademark, copyright and patent applications might not be approved or, if allowed, might not be
sufficiently broad. Conversely, third parties might assert that our technologies or other
intellectual property infringe on their proprietary rights. In either case, litigation may result,
which could result in substantial costs and diversion of our management teams efforts. Regardless
of whether we are ultimately successful in any litigation, such litigation could adversely affect
our business, results of operations and financial condition.
13
We are subject to a variety of environmental laws and regulations and the cost of complying with
environmental requirements or any failure by us to comply with such requirements may have a
material adverse effect on our business, financial condition and results of operations.
We are subject to a variety of federal, state and local environmental laws and regulations,
including those governing air quality and the handling, disposal and remediation of waste products,
fuel products and hazardous substances. Although we believe that we are in material compliance with
all of the various regulations and permits applicable to our business, we may not at all times be
in compliance with such requirements. The cost of complying with environmental requirements may
also increase substantially in future years. If we violate or fail to comply with these
regulations, we could be fined or otherwise sanctioned by regulators. In addition, these
requirements are complex, change frequently and may become more stringent over time, which could
have a material adverse effect on our business. We have in the past conducted investigation and
remediation activities at properties that we own to address historic contamination. However, there
can be no assurance that these remediation activities have addressed all historic contamination.
Environmental liabilities that we incur, including those relating to the off-site disposal of our
wastes, if not covered by adequate insurance or indemnification, will increase our costs and have a
negative impact on our profitability.
Our warranties may expose us to potentially significant claims, which may damage our reputation and
adversely affect our business, financial condition and results of operations.
We warrant the workmanship and materials of many of our manufactured new products under limited
warranties, generally for periods of five years or less. Accordingly, we may be subject to a risk
of product liability or warranty claims in the event that the failure of any of our products
results in property damage, personal injury or death, or does not conform to our customers
specifications. Although we currently maintain product liability insurance coverage, product
liability claims, if made, may exceed our insurance coverage limits or insurance may not continue
to be available on commercially acceptable terms, if at all. These types of product liability and
warranty claims may result in costly product recalls, significant repair costs and damage to our
reputation, all of which could adversely affect our results of operations.
The agreement governing our revolving credit facility contains various covenants that, among other
things, limit our discretion in operating our business and provide for certain minimum financial
requirements.
The agreement governing our revolving credit facility contains various covenants that, among other
things, limit our managements discretion by restricting our ability to incur additional debt,
enter into certain transactions with affiliates, make investments and other restricted payments and
create liens. Our failure to comply with these financial covenants and other covenants under our
revolving credit facility could lead to an event of default under the agreement governing any other
indebtedness that we may have outstanding at the time, permitting the lenders to accelerate all
borrowings under such agreement and to foreclose on any collateral. In addition, any such events
may make it more difficult or costly for us to borrow additional funds in the future. Our failure
to raise capital if and when needed could have a material adverse effect on our results of
operations and financial condition.
Businesses that we may acquire may fail to perform to expectations or we may be unable to
successfully integrate acquired businesses with our existing business.
We recently acquired the business assets of DTE Rail Services, Inc. and may engage in future
acquisitions, which in each case could materially affect our business, operating results, and
financial condition. However, we may not be able to find other suitable acquisition candidates,
and we may not be able to complete such acquisitions on favorable terms, if at all. Our recent
acquisition and, assuming we complete them, additional acquisitions, may not strengthen our
competitive position or achieve our desired goals, and may disrupt our ongoing operations, divert
management from day-to-day responsibilities, increase our expenses and reduce our cash available
for operations and other uses. There can be no assurance that we will be able to effectively
manage the integration of our recently-acquired business or businesses we may acquire in the
future, or be able to retain and motivate key personnel from those businesses.
14
To the extent we expand our sales of products and services internationally, we will increase our
exposure to international economic and political risks.
Conducting business outside the United States, for example through our joint venture in India and
our sales to other countries, subjects us to various risks, including changing economic, legal and
political conditions, work stoppages, currency fluctuations, terrorist activities directed at U.S.
companies, armed conflicts and unexpected changes in the United States and the laws of other
countries relating to tariffs, trade restrictions, transportation regulations, foreign investments
and taxation. If we fail to obtain and maintain certifications of our railcars and railcar parts in
the various countries where we may operate, we may be unable to market and sell our railcars in
those countries.
In addition, more stringent rules relating to labor or the environment, adverse tax consequences
and price exchange controls could limit our operations and make the manufacture and distribution of
our products internationally more difficult. Furthermore, any material changes in the quotas,
regulations or duties on imports imposed by the U.S. government and agencies or on exports by
non-U.S. governments and their respective agencies could affect our ability to export the railcars
that we manufacture in the United States. The uncertainty of the legal environment could limit our
ability to enforce our rights effectively.
The market price of our securities may fluctuate significantly, which may make it difficult for
stockholders to sell shares of our common stock when desired or at attractive prices.
Since our initial public offering in April 2005 until February 18, 2011, the trading price of our
common stock ranged from a low of $14.05 per share to a high of $78.34 per share. The price for
our common stock may fluctuate in response to a number of events and factors, such as quarterly
variations in operating results and our reported backlog, the cyclical nature of the railcar
market, announcements of new products by us or our competitors, changes in financial estimates and
recommendations by securities analysts, the operating and stock price performance of other
companies that investors may deem comparable to us, and news reports relating to trends in our
markets or general economic conditions. Additionally, volatility or a lack of positive performance
in our stock price may adversely affect our ability to retain key employees, all of whom have been
granted stock options or other stock awards.
Item 1B. Unresolved Staff Comments.
None.
15
Item 2. Properties.
The following table presents information on our leased and owned operating properties as of
December 31, 2010:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Leased or |
|
Lease |
Use |
|
Location |
|
Size |
|
Owned |
|
Expiration Date |
|
Corporate headquarters
|
|
Chicago, Illinois
|
|
8,574 square feet
|
|
Leased
|
|
September 30, 2013 |
|
|
|
|
|
|
|
|
|
Railcar assembly and
component
manufacturing
|
|
Danville, Illinois
|
|
308,665 square feet
on 36.5 acres of land
|
|
Owned
|
|
|
|
|
|
|
|
|
|
|
|
Railcar assembly and
component
manufacturing
|
|
Roanoke, Virginia
|
|
383,709 square feet
on 15.5 acres of land
|
|
Leased
|
|
November 30, 2014 |
|
|
|
|
|
|
|
|
|
Railcar maintenance
and repair
|
|
Grand Island,
Nebraska
|
|
132,067 square feet
on 448 acres of land
|
|
Owned
|
|
|
|
|
|
|
|
|
|
|
|
Railcar maintenance
and repair
|
|
Hastings, Nebraska
|
|
35,107 square feet
on 13.4 acres of land
with an additional 7.5
acres of land leased
|
|
Owned/
Leased
|
|
December 31,
2013 |
|
|
|
|
|
|
|
|
|
Railcar maintenance
and repair
|
|
Clinton, Indiana
|
|
30,873 square feet
on 56.3 acres of land
|
|
Owned
|
|
|
|
|
|
|
|
|
|
|
|
Railcar logistics
management services
|
|
Lakewood, Colorado
|
|
1,054 square feet
|
|
Leased
|
|
May 12, 2012 |
|
|
|
|
|
|
|
|
|
Short line railroad
|
|
Grand Island,
Nebraska
|
|
5 miles of main line plus
2.77 miles of sidings for
a total of 7.77 miles
|
|
Owned
|
|
|
|
|
|
|
|
|
|
|
|
Administrative
|
|
Johnstown,
Pennsylvania
|
|
29,500 square feet
on 1.02 acres of land
|
|
Owned
|
|
|
|
|
|
|
|
|
|
|
|
Parts warehouse
|
|
Johnstown,
Pennsylvania
|
|
86,000 square feet
|
|
Leased
|
|
December 31, 2016 |
In response to reduced industry demand for railcars over the short term, our facility in Roanoke,
Virginia ceased production of new railcars in July 2009 and at December 31, 2010 was preparing to
resume production in 2011 as industry demand had improved. In addition to the properties listed
above, we also have various leased or owned railroad easements or rights of way acquired during
2010 which are used by FCRS while supplying railcar maintenance and repair services to customers.
Item 3. Legal Proceedings.
On September 29, 2008, Bral Corporation, a supplier of certain railcar parts to us, filed a
complaint against us in the U.S. District Court for the Western District of Pennsylvania (the
Pennsylvania Lawsuit). The complaint alleges that we breached an exclusive supply agreement with
Bral by purchasing parts from CMN Components, Inc. (CMN). On December 14, 2007, Bral sued CMN in
the U.S. District Court for the Northern District of Illinois, alleging among other things that CMN
interfered in the business relationship between Bral and us (the
Illinois Lawsuit). On October 22, 2008, we entered into an Assignment of Claims Agreement with
CMN under which CMN assigned to us its counterclaims against Bral in the Illinois Lawsuit and we
agreed to defend and indemnify
16
CMN against Brals claims in that lawsuit. While the ultimate outcomes of the Pennsylvania
Lawsuit and the Illinois Lawsuit cannot be determined at this time, it is the opinion of management
that the resolution of these lawsuits will not have a material adverse effect on our financial
condition or results of operations.
In addition to the foregoing, we are involved in certain other threatened and pending legal
proceedings, including commercial disputes and workers compensation and employee matters arising
out of the conduct of our business. While the ultimate outcome of these other legal proceedings
cannot be determined at this time, it is the opinion of management that the resolution of these
other actions will not have a material adverse effect on our financial condition, results of
operations or cash flows.
PART II
Item 5. Market for Registrants Common Equity, Related Stockholder Matters and Issuer Purchases of
Equity Securities.
Our common stock has been quoted on the Nasdaq Global Market under the symbol RAIL since April 6,
2005. Prior to that time, there was no public market for our common stock. As of February 18,
2011, there were approximately 57 holders of record of our common stock, which does not include
persons whose shares of common stock are held by a bank, brokerage house or clearing agency. The
following table sets forth quarterly high and low closing prices of our common stock since January
1, 2009, as reported on the Nasdaq Global Market.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common stock price |
|
|
Dividend |
|
|
|
High |
|
|
Low |
|
|
Declared |
|
2010 |
|
|
|
|
|
|
|
|
|
|
|
|
Fourth quarter |
|
$ |
28.94 |
|
|
$ |
24.03 |
|
|
$ |
0.00 |
|
Third quarter |
|
$ |
25.50 |
|
|
$ |
21.43 |
|
|
$ |
0.00 |
|
Second quarter |
|
$ |
29.94 |
|
|
$ |
22.62 |
|
|
$ |
0.00 |
|
First quarter |
|
$ |
25.60 |
|
|
$ |
18.60 |
|
|
$ |
0.06 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009 |
|
|
|
|
|
|
|
|
|
|
|
|
Fourth quarter |
|
$ |
26.91 |
|
|
$ |
18.10 |
|
|
$ |
0.06 |
|
Third quarter |
|
$ |
25.54 |
|
|
$ |
16.26 |
|
|
$ |
0.06 |
|
Second quarter |
|
$ |
20.24 |
|
|
$ |
15.38 |
|
|
$ |
0.06 |
|
First quarter |
|
$ |
21.63 |
|
|
$ |
14.52 |
|
|
$ |
0.06 |
|
Dividend Policy
The declaration and payment of future dividends will be at the discretion of our board of directors
and will depend on, among other things, general economic and business conditions, our strategic
plans, our financial results, contractual and legal restrictions on the payment of dividends by us
and our subsidiaries and such other factors as our board of directors considers to be relevant. The
ability of our board of directors to declare a dividend on our common stock is limited by Delaware
law.
17
Performance Graph
The following performance graph and related information shall not be deemed soliciting material
or to be filed with the Securities and Exchange Commission, nor shall such information be
incorporated by reference into any future filing under the Securities Act of 1933, as amended, or
the Securities Exchange Act of 1934, as amended, except to the extent that the Company specifically
incorporates it by reference into such filing.
The following graph illustrates the cumulative total stockholder return on our common stock during
the period from January 1, 2006 through December 31, 2010 and compares it with the cumulative total
return on the NASDAQ Composite Index and DJ Transportation Index. The comparison assumes $100 was
invested on January 1, 2006 in our common stock and in each of the foregoing indices and assumes
reinvestment of dividends, if any. The performance shown is not necessarily indicative of future
performance.
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|
Dec.31, |
|
|
Jun.30, |
|
|
Dec.31, |
|
|
Jun.30, |
|
|
Dec.31, |
|
|
Jun.30, |
|
|
Dec.31, |
|
|
Jun.30, |
|
|
Dec.31, |
|
|
Jun.30, |
|
|
Dec.31, |
|
|
|
2005 |
|
|
2006 |
|
|
2006 |
|
|
2007 |
|
|
2007 |
|
|
2008 |
|
|
2008 |
|
|
2009 |
|
|
2009 |
|
|
2010 |
|
|
2010 |
|
FreightCar America,Inc. |
|
$ |
100.00 |
|
|
$ |
115.56 |
|
|
$ |
115.62 |
|
|
$ |
99.99 |
|
|
$ |
73.38 |
|
|
$ |
74.66 |
|
|
$ |
38.63 |
|
|
$ |
35.79 |
|
|
$ |
42.48 |
|
|
$ |
48.60 |
|
|
$ |
62.18 |
|
Nasdaq Composite Index |
|
$ |
100.00 |
|
|
$ |
99.01 |
|
|
$ |
110.36 |
|
|
$ |
119.34 |
|
|
$ |
122.00 |
|
|
$ |
105.88 |
|
|
$ |
73.17 |
|
|
$ |
85.60 |
|
|
$ |
106.33 |
|
|
$ |
99.27 |
|
|
$ |
125.49 |
|
DJ Transportation Index |
|
$ |
100.00 |
|
|
$ |
118.04 |
|
|
$ |
109.81 |
|
|
$ |
123.46 |
|
|
$ |
111.38 |
|
|
$ |
121.36 |
|
|
$ |
87.53 |
|
|
$ |
81.08 |
|
|
$ |
103.79 |
|
|
$ |
102.36 |
|
|
$ |
131.55 |
|
18
Item 6. Selected Financial Data.
The selected financial data presented for each of the years in the five-year period ended December
31, 2010 was derived from our audited consolidated financial statements. The selected financial
data should be read in conjunction with Managements Discussion and Analysis of Financial Condition
and Results of Operations and the Consolidated Financial Statements and Notes thereto included in
Item 7 and Item 8, respectively, of this annual report on Form 10-K. (in thousands, except
share and per share data and railcar amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
Statements of operations data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
142,889 |
|
|
$ |
248,462 |
|
|
$ |
746,390 |
|
|
$ |
817,025 |
|
|
$ |
1,444,800 |
|
Gross profit |
|
|
2,722 |
|
|
|
36,522 |
|
|
|
66,793 |
|
|
|
104,901 |
|
|
|
233,451 |
|
Selling, general and administrative expense |
|
|
24,618 |
|
|
|
31,316 |
|
|
|
31,717 |
|
|
|
38,914 |
|
|
|
34,390 |
|
Net (loss) income attributable to FreightCar America |
|
$ |
(12,771 |
) |
|
$ |
4,940 |
|
|
$ |
11,420 |
|
|
$ |
27,459 |
|
|
$ |
128,733 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstanding basic |
|
|
11,896,148 |
|
|
|
11,861,366 |
|
|
|
11,788,400 |
|
|
|
12,115,712 |
|
|
|
12,586,889 |
|
Weighted average common shares outstandingdiluted |
|
|
11,896,148 |
|
|
|
11,870,350 |
|
|
|
11,833,132 |
|
|
|
12,188,901 |
|
|
|
12,785,015 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Per share data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income per common share attributable to
FreightCar America basic |
|
$ |
(1.07 |
) |
|
$ |
0.42 |
|
|
$ |
0.97 |
|
|
$ |
2.27 |
|
|
$ |
10.23 |
|
Net (loss) income per share common attributable to
FreightCar America diluted |
|
$ |
(1.07 |
) |
|
$ |
0.42 |
|
|
$ |
0.97 |
|
|
$ |
2.25 |
|
|
$ |
10.07 |
|
Dividends declared per common share |
|
$ |
0.06 |
|
|
$ |
0.24 |
|
|
$ |
0.24 |
|
|
$ |
0.24 |
|
|
$ |
0.15 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other financial and operating data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in property, plant and equipment, railcars
on operating leases and business acquisitions |
|
$ |
24,750 |
|
|
$ |
19,920 |
|
|
$ |
42,192 |
|
|
$ |
6,073 |
|
|
$ |
6,903 |
|
Railcars delivered |
|
|
2,229 |
|
|
|
3,377 |
|
|
|
10,276 |
|
|
|
10,282 |
|
|
|
18,764 |
|
Railcar orders |
|
|
4,018 |
|
|
|
1,218 |
|
|
|
7,301 |
|
|
|
6,366 |
|
|
|
7,350 |
|
Railcar backlog |
|
|
2,054 |
|
|
|
265 |
|
|
|
2,424 |
|
|
|
5,399 |
|
|
|
9,315 |
|
Estimated revenue from backlog |
|
$ |
144,306 |
|
|
$ |
24,839 |
|
|
$ |
183,441 |
|
|
$ |
422,054 |
|
|
$ |
697,054 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance sheet data (at period end): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
61,780 |
|
|
$ |
98,015 |
|
|
$ |
129,192 |
|
|
$ |
197,042 |
|
|
$ |
212,026 |
|
Restricted cash |
|
|
2,322 |
|
|
|
1,420 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
|
310,643 |
|
|
|
335,566 |
|
|
|
383,293 |
|
|
|
354,119 |
|
|
|
419,981 |
|
Total debt, including capital leases |
|
|
|
|
|
|
|
|
|
|
28 |
|
|
|
93 |
|
|
|
154 |
|
Total stockholders equity |
|
|
192,580 |
|
|
|
206,253 |
|
|
|
204,826 |
|
|
|
199,063 |
|
|
|
203,869 |
|
19
Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations.
OVERVIEW
You should read the following discussion in conjunction with our consolidated financial statements
and related notes included elsewhere in this annual report on Form 10-K. This discussion contains
forward-looking statements that are based on managements current expectations, estimates and
projections about our business and operations. Our actual results may differ materially from those
currently anticipated and expressed in such forward-looking statements. See Forward-Looking
Statements.
We are the leading manufacturer of aluminum-bodied railcars and coal cars in North America, based
on the number of railcars delivered. We refurbish and rebuild railcars and sell forged, cast and
fabricated parts for all of the railcars we produce, as well as those manufactured by others. We
also provide general railcar repair and maintenance, inspection, and railcar fleet management
services for all types of freight-carrying railcars. Our primary customers are railroads,
shippers and financial institutions.
Our railcar manufacturing facilities are located in Danville, Illinois and Roanoke, Virginia. Each
of our railcar manufacturing facilities has the capability to manufacture a variety of types of
railcars.
On November 1, 2010, we acquired the business assets of DTE Rail Services, Inc., a non-regulated
subsidiary of DTE Energy Company Inc., for approximately $23.3 million through our newly formed
subsidiary, FreightCar Rail Services, LLC. The transaction was funded with cash from operations.
The acquisition furthers our strategic growth initiative to expand our presence in the railcar
services sector. FreightCar Rail Services, LLC provides repair and maintenance, inspections and
fleet management services for all types of freight-carrying railcars. FreightCar Rail Services,
LLC has operations in Colorado, Indiana and Nebraska and services freight cars and unit coal trains
utilizing key rail corridors in the Midwest and Western regions of the United States.
Railcar deliveries totaled 2,229 units for the year ended December 31, 2010, including delivery of
2,079 cars sold and delivery of 150 cars leased, compared to 3,377 units, including delivery of
2,297 cars sold and delivery of 1,080 cars leased, in the same period of 2009. Our total backlog
of firm orders for railcars increased by 1,789 railcars, from 265 railcars as of December 31, 2009
to 2,054 railcars as of December 31, 2010. Our backlog at December 31, 2010, included 90 units to
be built and placed on firm operating leases with independent third parties. Subsequent to
December 31, 2010 the Company received additional orders for more than 4,000 new railcars to be
manufactured and delivered over the course of 2011 and 2012.
The North American railcar market is highly cyclical and the trends in the railcar industry are
closely related to the overall level of economic activity. We expect railroads and utilities to
continue to upgrade their fleets of aging steel-bodied coal cars to, modern, higher-capacity
aluminum, hybrid aluminum and stainless steel, and stainless steel bodied coal cars, which are the
core of our product offering.
In May 2008, we closed our manufacturing facility located in Johnstown, Pennsylvania. This action
was taken to further our strategy of optimizing production at our low-cost facilities and
continuing our focus on cost control.
During 2008 we recorded $20.0 million in plant closure charges that were primarily related to
special pension benefits to certain workers at the Johnstown manufacturing facility and deferred
vested benefits to other workers, as well as health care benefits, severance pay and/or settlement
bonus payments.
FINANCIAL STATEMENT PRESENTATION
Revenues
Our revenues are generated primarily from sales of the railcars that we manufacture. Our sales
depend on industry demand for new railcars, which is driven by overall economic conditions and the
demand for railcar transportation of various products, primarily coal but also other products such
as motor vehicles, steel products, forest products, minerals, cement and agricultural commodities.
Our sales are also affected by competitive market pressures that impact our market share, the
prices for our railcars and by the types of railcars sold. Our additional revenue sources include
parts sales, lease rental revenue, revenues related to the maintenance and repair, inspections and
rebuilding of railcars and revenue for fleet management services. Lease revenue represents payments
received with respect to railcars under operating leases.
20
We generally manufacture railcars under firm orders from our customers. We recognize revenue, when
1) we complete the individual railcars, 2) the railcars are accepted by the customer following
inspection, 3) the risk of any damage or other loss with respect to the railcars passes to the
customer and 4) title to the railcars transfers to the customer. Deliveries include new and used
cars sold, cars built and contracted under operating leases and rebuilt cars. With respect to
sales transactions involving the trading-in of used railcars, in accordance with accounting rules,
we recognize revenue for the entire transaction when the cash consideration received is in excess
of 25% of the total transaction value and on a pro rata portion of the total transaction value when
the cash consideration received is less than 25% of the total transaction value. We value used
railcars received at their estimated fair market value. The variable purchase patterns of our
customers and the timing of completion, delivery and customer acceptance of railcars may cause our
revenues and income from operations to vary substantially each quarter, which will result in
significant fluctuations in our quarterly results.
Cost of sales
Our cost of sales includes the cost of raw materials such as aluminum and steel, as well as the
cost of finished railcar components, such as castings, wheels, truck components and couplers, and
other specialty components. Our cost of sales also includes labor, utilities, freight,
manufacturing depreciation and other operating costs. Factors that have affected our cost of sales
include the recent volatility in railcar deliveries, the cost of steel and aluminum, and our
efforts to continually reduce manufacturing costs at our manufacturing facilities and our closure
of our Johnstown, Pennsylvania facility. Substantially all of the contracts covering our backlog
at December 31, 2010 are fixed-rate contracts. Therefore, if material costs were to increase, we
may not be able to pass on these increased costs to our customers.
Operating (loss) income
Operating (loss) income represents revenues less cost of sales, selling, general and administrative
expenses and plant closure and sale (income) charges.
RESULTS OF OPERATIONS
Year Ended December 31, 2010 compared to Year Ended December 31, 2009
Revenues
Our revenues for the year ended December 31, 2010 were $142.9 million compared to $248.5 million
for the year ended December 31, 2009. Revenues for the year ended December 31, 2010 included $4.4
million of revenues resulting from our acquisition of the business assets of DTE Rail Services,
Inc. on November 1, 2010 and represent revenues since the acquisition date that were generated from
repair and maintenance, inspections and fleet management services. Revenues for the year ended
December 31, 2009 included $3.9 million generated from contract termination fees resulting from a
customers reduction of a sales order. The decrease in revenues for the year ended December 31,
2010 compared to 2009 levels was due primarily to lower sales of coal cars driven by reduced
industry demand and a decrease of $4.9 million in revenues from parts sales for the year ended
December 31, 2010 compared to 2009 levels. Railcar deliveries of 2,229 units for the year ended
December 31, 2010 were 1,148 units below the 2009 deliveries of 3,377 units. Railcar deliveries
for the year ended December 31, 2010 included delivery of 2,079 cars sold and delivery of 150 cars
leased.
Gross Profit
Gross profit for the year ended December 31, 2010 was $2.7 million compared to $36.5 million for
the year ended December 31, 2009, representing a decrease of $33.8 million. Our gross margin rate
of 1.9% for 2010 is a reflection of the persistent challenging market conditions experienced during
the year, the under-utilization of our fixed manufacturing capacity and competitive pricing
dynamics. This compares to our gross margin rate of 14.7% for 2009, which, while also influenced
by the economic downturn, reflected a more favorable product mix, a better pricing environment
relative to 2010 and the contract cancellation payment of $3.9 million. Looking forward, we expect
recent orders to improve the utilization of our manufacturing capacity, but we also expect new
railcar pricing will remain very competitive, keeping pressure on margins.
21
Selling, General and Administrative Expenses
Selling, general and administrative expenses for the year ended December 31, 2010 were $24.6
million compared to $31.3 million for the year ended December 31, 2009, representing a decrease of
$6.7 million or 21%. This decrease reflects significant actions previously undertaken, eliminating
employee bonuses for 2010 and lower severance costs in 2010 which decreased selling, general and
administrative expenses by $3.2 million and $1.9 million, respectively. These decreases were
partially offset by increases in consulting costs, including acquisition costs of $0.7 million.
Selling, general and administrative expenses for the year ended December 31, 2009 included $1.0
million of costs associated with the restatement of our financial statements, $0.8 million of costs
associated with the suspension of our salaried pension plan and $0.4 million of expenses associated
with the implementation of our enterprise resource planning (ERP) system.
Plant Closure and Sale
Plant closure and sale income for the year ended December 31, 2010 represents the gain on the sale
of our Johnstown manufacturing facility while plant closure and sale income for the year ended
December 31, 2009 represents insurance recoveries and accrual adjustments related to employee
termination benefits. See Note 3 to the consolidated financial statements.
Interest Expense/Income
Interest expense (consisting of commitment fees on our revolving credit facility and letter of
credit fees) for the year ended December 31, 2010 was $0.3 million compared to $0.5 million for the
year ended December 31, 2009. Reductions in interest expense for the 2010 period resulted from a
lower fee structure in our current revolving credit facility compared to our prior revolving credit
facilities. Amortization and write-off of deferred financing costs for the year ended December 31,
2010 included write-offs related to our prior credit facilities of $0.5 million. Interest income
was $0.1 million for each of the years ended December 31, 2010 and 2009.
Income Taxes
The income tax benefit was $9.5 million for the year ended December 31, 2010, compared to a
provision for income taxes of $0.2 million for the year ended December 31, 2009. The effective tax
rates for the years ended December 31, 2010 and 2009, were 42.5% and 4.9%, respectively. The
effective tax rate for the year ended December 31, 2010 was higher than the statutory U.S. federal
income tax rate of 35% due to a 6.3% blended state tax rate, an increase of 2.7% for tax deductible
goodwill offset by 1.6% for nondeductible expenses. The effective tax rate for the year ended
December 31, 2009 was lower than the statutory U.S. federal income tax rate of 35% due to a 13.9%
blended state rate, a decrease of 12.1% for tax-deductible goodwill, a decrease of 8.7% for the
impact of the rate change on deferred taxes, an increase of 3.2% caused by a change in the
valuation allowance, an increase of 0.7% for nondeductible expenses and an increase of 0.7% for the
effect of other differences.
Net Income (Loss) Attributable to FreightCar America
As a result of the foregoing, net loss attributable to FreightCar America was $12.8 million for the
year ended December 31, 2010, reflecting a decrease of $17.7 million from net income attributable
to FreightCar America of $4.9 million for the year ended December 31, 2009. For 2010, our basic
and diluted net loss per share were both $1.07, on basic and diluted shares outstanding of
11,896,148. For 2009, our basic and diluted net income per share were both $0.42, on basic and
diluted shares outstanding of 11,861,366 and 11,870,350, respectively.
Year Ended December 31, 2009 Compared to Year Ended December 31, 2008
Revenues
Our revenues for the year ended December 31, 2009 were $248.5 million as compared to $746.4 million
for the year ended December 31, 2008 while railcar deliveries of 3,377 were 6,899 units below the
2008 level. Railcar deliveries for the year ended December 31, 2009 included delivery of 2,297
cars sold and delivery of 1,080 cars leased. Revenues for the year ended December 31, 2009
included $3.9 million generated from contract termination fees resulting from a customers
reduction of a sales order. The decrease in revenues for the year ended December 31, 2009 compared
to 2008 levels was due primarily to lower sales of coal cars driven by reduced industry demand.
Coal loadings in 2009 significantly decreased from 2008 levels, and the number of railcars in
storage remained high
22
during 2009. Recession-driven reductions in demand for electricity, ample utility stockpiles,
lower production and decelerating export activity contributed to the decline in coal activity
during 2009.
Gross Profit
Gross profit for the year ended December 31, 2009 was $36.5 million compared to $66.8 million for
the year ended December 31, 2008, representing a decrease of $30.3 million. The corresponding
margin rate was 14.7% for the year ended December 31, 2009 compared to 8.9% for the year ended
December 31, 2008. The change in margin rate was driven primarily by a favorable product mix. The
contract termination fee of $3.9 million also contributed to the margin rate improvement for 2009.
Selling, General and Administrative Expenses
Selling, general and administrative expenses for the year ended December 31, 2009 were $31.3
million compared to $31.7 million for the year ended December 31, 2008, representing a decrease of
$0.4 million. We took significant actions in 2009 to reduce selling, general and administrative
expenses. However, those reductions were partially offset by increases for severance costs of $3.1
million, costs associated with the restatement of our financial statements of $1.0 million, costs
associated with the suspension of our salaried pension plan of $0.8 million and expenses associated
with the implementation of our ERP system of $0.4 million.
Plant Closure and Sale
Plant closure and sale income for the year ended December 31, 2009 represent insurance recoveries
and accrual adjustments related to employee termination benefits. Plant closure and sale charges
for the year ended December 31, 2008 represent the incremental costs associated with our decision,
in December 2007, to close our Johnstown, Pennsylvania manufacturing facility and included charges
arising under our pension and postretirement benefit plans as well as employment termination and
related closure costs. See Note 3 to the consolidated financial statements.
Interest Expense/Income
Total interest expense for the year ended December 31, 2009 was $0.8 million compared to $0.7
million for the year ended December 31, 2008. Interest expense consisted of commitment fees on our
credit facilities and the amortization of deferred financing costs. Interest income for the year
ended December 31, 2009 was $0.1 million compared to $3.8 million for the year ended December 31,
2008, representing a decrease of $3.7 million as interest rates decreased compared to 2008 levels.
Income Taxes
The provision for income taxes was $0.2 million for the year ended December 31, 2009, compared to a
provision for income taxes of $6.8 million for the year ended December 31, 2008. The effective tax
rates for the years ended December 31, 2009 and 2008, were 4.9% and 37.2%, respectively. The
effective tax rate for the year ended December 31, 2009 was lower than the statutory U.S. federal
income tax rate of 35% due to a decrease of 13.9% resulting from a change in the blended state
rate, a decrease of 12.1% for tax-deductible goodwill, a decrease of 8.7% for the impact of the
rate change on deferred taxes, an increase of 3.2% caused by a change in the valuation allowance,
an increase of 0.7% for nondeductible expenses and an increase of 0.7% for the effect of other
differences. The effective tax rate for the year ended December 31, 2008 was higher than the
statutory U.S. federal income tax rate of 35% due to an increase of 7.7% caused by a change in the
valuation allowance and an increase of 0.6% for the effect of other differences, partially offset
by a decrease of 3.3% for tax-deductible goodwill and a decrease of 2.8% due to a change in the
blended state rate,. The increase in the valuation allowance for 2008 was primarily due to plant
closure charges that caused the Pennsylvania deferred tax assets to increase, resulting in a
corresponding increase to the valuation allowance.
Net Income Attributable to FreightCar America
As a result of the foregoing, net income attributable to FreightCar America was $4.9 million for
the year ended December 31, 2009, reflecting a decrease of $6.5 million from net income of $11.4
million for the year ended December 31, 2008. For 2009, our basic and diluted net income per share
were both $0.42, on basic and diluted shares outstanding of 11,861,366 and 11,870,350,
respectively. For 2008, our basic and diluted net income per share were both $0.97, on basic and
diluted shares outstanding of 11,788,400 and 11,833,132, respectively.
23
LIQUIDITY AND CAPITAL RESOURCES
Our primary sources of liquidity for the years ended December 31, 2010 and 2009, were our cash and
cash equivalent balances on hand, our securities available for sale, our cash generated by
operations and our revolving credit facilities. On July 29, 2010, we entered into a new $30.0
million senior secured revolving credit facility pursuant to a Loan and Security Agreement dated as
of July 29, 2010 (the Revolving Loan Agreement) among the Company and certain of its
subsidiaries, as borrowers (collectively, the Borrowers), and Fifth Third Bank, as lender. The
proceeds of the new revolving credit facility can be used for general corporate purposes, including
working capital. The Revolving Loan Agreement also contains a sub-facility for letters of credit
not to exceed $20.0 million. As of December 31, 2010, we had no borrowings under the new revolving
credit facility. We had $1.4 million in outstanding letters of credit under the new revolving
credit facility as of December 31, 2010.
The Revolving Loan Agreement has a term ending on July 29, 2013 and revolving loans outstanding
thereunder will bear interest at a rate of LIBOR plus an applicable margin of 2.50% or at prime, as
selected by the Borrowers. We are required to pay a non-utilization fee of 0.35% on the unused
portion of the revolving loan commitment. Borrowings under the Revolving Loan Agreement are
secured by our accounts receivable, inventory and certain other assets, and borrowing availability
is tied to a borrowing base of eligible accounts receivable and inventory. The Revolving Loan
Agreement has both affirmative and negative covenants, including, without limitation, a minimum
tangible net worth covenant and limitations on indebtedness, liens and investments. The Revolving
Loan Agreement also provides for customary events of default. As of December 31, 2010, we were in
compliance with all of the covenants contained in the agreement.
The Revolving Loan Agreement replaces our prior revolving credit facility under the Second Amended
and Restated Credit Agreement dated August 24, 2007, as amended, among certain of the Borrowers and
the lenders party thereto (the Prior Credit Agreement) and the Credit Agreement dated September
30, 2008, as amended, among JAIX Leasing Company and the lenders party thereto (the JAIX Credit
Agreement), which had been available to fund our leasing operations. There were no borrowings
outstanding under the Prior Credit Agreement or the JAIX Credit Agreement as of December 31, 2009
or when they were cancelled as of July 29, 2010. During the third quarter of 2010, we wrote off
$0.5 million in unamortized deferred financing costs related to these terminated agreements. We
had $1.2 million in outstanding letters of credit under the letter of credit sub-facility of the
Prior Credit Agreement as of December 31, 2009. These letters of credit remain outstanding as of
December 31, 2010, but due to the cancellation of the Prior Credit Agreement, they are currently
secured by restricted cash deposits.
Our restricted cash balance was $2.3 million as of December 31, 2010, consisting of cash used to
collateralize standby letters of credit with respect to purchase price payment guarantees and
performance guarantees. The standby letters of credit are scheduled to expire at various dates
through November 2011. We expect to establish restricted cash balances in future periods to
minimize bank fees related to standby letters of credit while maximizing our ability to borrow
under the new revolving credit facility.
As of December 31, 2010, the value of railcars under operating leases was $65.4 million, the
investment in which was funded by cash flows from operations. We anticipate that we may continue
to offer railcars under operating leases to certain customers and pursue opportunities to sell
leases in our portfolio. Additional railcars under operating leases may be funded by cash flows
from operations, or we may pursue a new credit facility to fund railcars under operating leases, or
both, as we evaluate our liquidity and capital resources.
Our payment of $23.3 million to acquire the business assets of DTE Rail Services, Inc. on November
1, 2010 was funded by cash from operations. Based on our current level of operations and known
changes in planned volume based on our backlog, we believe that our proceeds from operating cash
flows and our cash balances, together with amounts available under our revolving credit facility,
will be sufficient to meet our anticipated liquidity needs for 2011. Our long-term liquidity is
contingent upon future operating performance and our ability to continue to meet financial
covenants under our revolving credit facility and any other indebtedness. We may also require
additional capital in the future to fund working capital as demand for railcars increases or to
fund organic growth opportunities, including new plant and equipment, development of railcars,
joint ventures and acquisitions, and these capital requirements could be substantial. Management
continuously evaluates manufacturing facility requirements based on market demand and may elect to
make capital investments at higher levels in the future. We are also exploring product
diversification initiatives, international expansion and other opportunities.
Our long-term liquidity needs also depend to a significant extent on our obligations related to our
pension and welfare benefit plans. We provide pension and retiree welfare benefits to certain
salaried and hourly employees upon
24
their retirement. Benefits under our pension plans are now frozen and will not be impacted by
increases due to future service. The most significant assumptions used in determining our net
periodic benefit costs are the discount rate used on our pension and postretirement welfare
obligations and expected return on pension plan assets. As of December 31, 2010, our benefit
obligation under our defined benefit pension plans and our postretirement benefit plan was $62.3
million and $65.3 million, respectively, which exceeded the fair value of plan assets by $15.5
million and $65.3 million, respectively. We made contributions of $28,000 to our defined benefit
pension plans during 2010. As disclosed in Note 12 to the consolidated financial statements, we
expect to make contributions of $5.0 million to our defined benefit pension plans in 2011. The
Pension Protection Act of 2006 provides for changes to the method of valuing pension plan assets
and liabilities for funding purposes as well as minimum funding levels. Our defined benefit pension
plans are in compliance with the minimum funding levels established in the Pension Protection Act.
Funding levels will be affected by future contributions, investment returns on plan assets, growth
in plan liabilities and interest rates. Assuming that the plans are fully funded as that term is
defined in the Pension Protection Act, we will be required to fund the ongoing growth in plan
liabilities on an annual basis. We made payments to our postretirement benefit plan of
approximately $4.3 million during 2010, and expect to make approximately $5.3 million in payments
to our postretirement benefit plan in 2011. We anticipate funding pension plan contributions and
postretirement benefit plan payments with cash from operations and available cash.
Based upon our operating performance, capital requirements and obligations under our pension and
welfare benefit plans, we may, from time to time, be required to raise additional funds through
additional offerings of our common stock and through long-term borrowings. There can be no
assurance that long-term debt, if needed, will be available on terms attractive to us, or at all.
Furthermore, any additional equity financing may be dilutive to stockholders and debt financing, if
available, may involve restrictive covenants. Our failure to raise capital if and when needed could
have a material adverse effect on our results of operations and financial condition.
Contractual Obligations
The following table summarizes our contractual obligations as of December 31, 2010, and the effect
that these obligations would be expected to have on our liquidity and cash flow in future periods:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due by Period |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
2-3 |
|
|
4-5 |
|
|
After |
|
Contractual Obligations |
|
Total |
|
|
1 Year |
|
|
Years |
|
|
Years |
|
|
5 Years |
|
Operating leases |
|
$ |
11,255 |
|
|
$ |
2,658 |
|
|
$ |
5,219 |
|
|
$ |
3,003 |
|
|
$ |
375 |
|
Material and component purchases |
|
|
95,605 |
|
|
|
24,799 |
|
|
|
52,664 |
|
|
|
18,142 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
106,860 |
|
|
$ |
27,457 |
|
|
$ |
57,883 |
|
|
$ |
21,145 |
|
|
$ |
375 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Material and component purchases consist of non-cancelable agreements with suppliers to purchase
materials used in the manufacturing process. Purchase commitments for aluminum are made at a fixed
price and are typically entered into after a customer places an order for railcars. The estimated
amounts above may vary based on the actual quantities and price.
The above table excludes $3.2 million related to a reserve for uncertain tax positions at December
31, 2010 because the timing of the payout of these amounts cannot be determined.
We are a party to letter agreements regarding terms of employment with our President and Chief
Executive Officer and Vice President, Finance, Chief Financial Officer and Treasurer and employment
agreements with other members of our executive management team. See Item 11. Executive
Compensation.
We are also required to make minimum contributions to our pension and postretirement welfare plans.
See Note 12 to the consolidated financial statements regarding our expected contributions to our
pension plans and our expected postretirement welfare benefit payments for 2011.
25
Cash Flows
The following table summarizes our net cash provided by or used in operating activities, investing
activities and financing activities for the years ended December 31, 2010, 2009 and 2008:
(Amounts in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Net cash (used in) provided by: |
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities |
|
$ |
(42,071 |
) |
|
$ |
22,864 |
|
|
$ |
(23,065 |
) |
Investing activities |
|
|
6,908 |
|
|
|
(51,284 |
) |
|
|
(42,174 |
) |
Financing activities |
|
|
(1,072 |
) |
|
|
(2,757 |
) |
|
|
(2,611 |
) |
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
(36,235 |
) |
|
$ |
(31,177 |
) |
|
$ |
(67,850 |
) |
|
|
|
|
|
|
|
|
|
|
Operating Activities. Our net cash provided by or used in operating activities reflects net income
or loss adjusted for non-cash charges and changes in operating assets and liabilities. Cash flows
from operating activities are affected by several factors, including fluctuations in business
volume, contract terms for billings and collections, the timing of collections on our contract
receivables, processing of bi-weekly payroll and associated taxes, and payments to our suppliers.
As some of our customers accept delivery of new railcars in train-set quantities, consisting on
average of 120 to 135 railcars, variations in our sales lead to significant fluctuations in our
operating profits and cash from operating activities. We do not usually experience business credit
issues, although a payment may be delayed pending completion of closing documentation.
Our net cash used in operating activities for the year ended December 31, 2010 was $42.1 million
compared to net cash provided by operating activities of $22.9 million for the year ended December
31, 2009. Net cash used in operating activities for the year ended December 1, 2010 included our
loss from operations and an increase in working capital balances to support the increase in orders
and planned production levels, including increases in inventory of $13.5 million, increases in
prepaid expenses of $3.6 million, decreases in accounts payable of $5.1 million and decreases in
accrued payroll and benefits of $3.9 million. Net cash provided by operating activities for the
year ended December 1, 2009 included increases in cash due to changes in accounts receivable of
$69.4 million and increases in cash due to changes in income taxes of $6.6 million, that were
partially offset by decreases in cash due to changes in accounts payable of $29.9 million,
decreases in cash due to changes in inventories of $18.3 million, and decreases in cash related to
changes in accrued pension and postretirement benefits of $10.6 million. Net cash used in
operating activities for the year ended December 31, 2008 included decreases in cash due to changes
in accounts receivable of $60.1 million, the cost of leased railcars held for sale of $11.5 million
and decreases in cash due to changes in customer deposits of $11.9 million that were partially
offset by increases in cash due to changes in inventories of $17.5 million and increases in cash
due to changes in accounts payable of $10.1 million. Cash flows for the year ended December 31,
2008 also included increases from net income of $11.4 million and adjustments for non-cash items,
most significantly plant closure charges of $20.0 million.
Investing Activities. Net cash provided by investing activities for the year ended December 31,
2010 was $6.9 million compared to net cash used in investing activities of $51.3 million for the
year ended December 31, 2009.
The most significant investing activities for the year ended December 31, 2010 were maturities of
securities available for sale (net of purchases) of $30.0 million, which were partially offset by
business acquisition costs of $23.3 million. Net cash used in investing activities for the year
ended December 31, 2009 included the cost of purchasing securities available for sale of $29.9
million (net of maturities), cost of railcars on operating leases produced or acquired of $15.6
million and capital expenditures of $4.3 million. Net cash used in investing activities for the
year ended December 31, 2008 included the cost of railcars on operating leases produced or acquired
of $35.2 million and capital expenditures of $7.0 million.
Financing Activities. Net cash used in financing activities for the year ended December 31, 2010
was $1.1 million compared to net cash used in financing activities of $2.8 million for the year
ended December 31, 2009. Net cash used in financing activities for the year ended December 31,
2010 included $0.7 million of cash dividends paid to our stockholders, $0.2 million in employee
restricted stock settlements and $0.1 million in deferred financing costs. Net cash used in
financing activities for the year ended December 31, 2009 included $2.9 million of cash dividends
paid to our stockholders, partially offset by a $0.1 million investment in noncontrolling interest
by our joint venture partner. Net cash used in financing activities for the year ended December
31, 2008 was $2.6 million and included
26
$2.9 million of cash dividends paid to our stockholders and $0.8 million in deferred financing
costs. These were partially offset by the receipt of $1.1 million from treasury stock issued for
stock options exercised.
Capital Expenditures
Our capital expenditures were $1.4 million for the year ended December 31, 2010 compared to $4.3
million for the year ended December 31, 2009. Capital expenditures for the year ended December 31,
2010 included cash outlays to add additional functionality to our ERP system that was implemented
during 2009 and expenditures to maintain our existing facilities. For the year ended December 31,
2009, capital expenditures were primarily cash outlays for our ERP system. Capital expenditures of
$7.0 million for the year ended December 31, 2008 were primarily comprised of equipment
expenditures to enable us to build wheel and truck assemblies and side sheet assemblies in-house as
well as cash outlays for our new ERP system.
Excluding unforeseen expenditures, management expects that capital expenditures will be
approximately $4.0 million in 2011 and will be used to maintain our existing railcar manufacturing,
and repair and maintenance facilities. Management continuously evaluates manufacturing facility
requirements based upon market demand and may elect to make capital investments at higher levels in
the future.
CRITICAL ACCOUNTING POLICIES
We prepare our consolidated financial statements in accordance with accounting principles generally
accepted in the United States. The preparation of our financial statements requires us to make
estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure
of contingent assets and liabilities at the date of the financial statements and the reported
amounts of sales and expenses during the reporting period. Significant estimates include long-lived
assets, goodwill, pension and postretirement benefit assumptions, the valuation reserve on the net
deferred tax asset, warranty accrual and contingencies and litigation. Actual results could differ
from those estimates.
Our critical accounting policies include the following:
Long-lived assets
We evaluate long-lived assets, including property, plant and equipment, under the provisions of ASC
360, Property, Plant and Equipment, which addresses financial accounting and reporting for the
impairment of long-lived assets and for long-lived assets to be disposed of. For assets to be held
or used, we group a long-lived asset or assets with other assets and liabilities at the lowest
level for which identifiable cash flows are largely independent of the cash flows of other assets
and liabilities. An impairment loss for an asset group reduces only the carrying amounts of a
long-lived asset or assets of the group being evaluated. Our estimates of future cash flows used to
test the recoverability of a long-lived asset group include only the future cash flows that are
directly associated with and that are expected to arise as a direct result of the use and eventual
disposition of the asset group. Our future cash flow estimates exclude interest charges.
We test long-lived assets for recoverability whenever events or changes in circumstances indicate
that the carrying amount of an asset may not be recoverable. These changes in circumstances may
include a significant decrease in the market value of an asset or the extent or manner in which an
asset is used. We routinely evaluate our manufacturing footprint to assess our manufacturing
capacity and cost of production in an effort to optimize production at our low-cost manufacturing
facilities.
In response to reduced industry demand for railcars, our manufacturing facility in Roanoke,
Virginia ceased production of new railcars in July 2009. As a result, we tested long-lived assets
at our Roanoke and Danville facilities for recoverability as of December 31, 2009 using estimated
future cash flows derived from our strategic plan. In connection with the analysis, we had to make
estimates regarding future sales volumes, gross margins and selling, general and administrative
expenses, as well as the split of future production levels between our two plants. The analysis
indicated that there was no impairment of the long-lived assets for the Roanoke, Virginia and
Danville, Illinois facilities as of December 31, 2009. Because of the inherent uncertainties of
our projections, we also performed sensitivity analysis around these estimates and determined that
an impairment would not occur under a range of operating results, including shifts in the
allocation of production, future railcar volumes and future gross margins. At December 31, 2010,
our manufacturing facility in Roanoke, Virginia was preparing to resume production in 2011 as
industry demand had improved.
27
We recorded impairment charges for leased railcars held for sale of $0 during 2010, $800,000 during
2009 and $597,000 during 2008 (see note 6 to the consolidated financial statements).
Impairment of goodwill and intangible assets
We have recorded on our balance sheet both goodwill and intangible assets, which consist of patents
and customer related intangibles resulting from our acquisition of the business assets of DTE Rail
Services, Inc. during 2010. We perform the goodwill impairment test required by ASC 350,
Intangibles Goodwill and Other, as of January 1 of each year. We test goodwill for impairment
between annual tests if an event occurs or circumstances change that may reduce the fair value of a
reporting unit below its carrying amount. We tested goodwill for impairment as of December 31, 2009
in connection with the economic downturn for new coal cars. We also tested goodwill for impairment
as of December 31, 2010 due to the continued low production levels during 2010 and uncertainty as
to when sustained demand for new coal cars will return.
Management estimates the valuation of our Company using a combination of methods, appropriate to
the circumstances, including discounted future cash flows and our companys market capitalization.
Historically, management has valued our Company as one reporting unit, but after acquiring FCRS,
the 2010 impairment test was performed on two reporting units. We concluded that the estimated
fair value of our Companys net assets exceeded the carrying value as of the dates of our annual
impairment tests for 2010, 2009 and 2008 and as of the dates of our interim impairment tests for
2009 and 2010. Additional steps, including an allocation of the estimated fair value to our assets
and liabilities, would be necessary to determine the amount, if any, of goodwill impairment if the
fair value of our net assets were less than their carrying value.
The discounted cash flow method involves management making estimates with respect to a variety of
factors that will significantly impact the future performance of the business, including:
|
|
Future railcar volume projections based on an industry-specific outlook for railcar demand
and specifically coal railcar demand; |
|
|
estimated margins on railcar sales; and |
|
|
weighted-average cost of capital (or WACC) used to discount future performance of our
Company. |
Because these estimates form a basis for the determination of whether or not an impairment charge
should be recorded, these estimates are considered to be critical accounting estimates.
We use industry data to estimate volume projections in our discounted cash flow method. We believe
that this independent industry data is the best indicator of expected future performance assuming
that we maintain a consistent market share, which management believes is supportable based on
historical performance. Our estimated margins used in the discounted cash flow method are based
primarily on historical margins. Management estimated a WACC of 15.2% for our December 31, 2010
goodwill impairment valuation analysis.
In addition to estimating the fair value of our net assets using the discounted cash flow method in
the base case scenario, we also estimated the fair value of our net assets using the discounted
cash flow method for three alternate scenarios, including the impact of a negative 15% adjustment
to our new car build volume projections, the impact of excluding certain revenue sources and the
impact of a 1% increase in the WACC used in the discounted cash flow method. We compared the
estimated fair value of our net assets using the discounted cash flow method in the base case
scenario to the three alternate scenarios. Each of these three alternate scenarios reduced the
estimated fair value of our net assets using the discounted cash flow method by between 4% and 9%
compared to the estimated fair value of our net assets in the base case, however in all scenarios
the estimated fair value of our net assets exceeded the carrying value. Although future results
may differ from those used in the base case scenario, management believes that the discounted cash
flow method using the base case scenario is the best estimate of the lower range of fair value of
our net assets as of December 31, 2010.
Pensions and postretirement benefits
We provide pension and retiree welfare benefits to certain salaried and hourly employees upon their
retirement. The most significant assumptions used in determining our net periodic benefit costs are
the expected return on pension
plan assets and the discount rate used to calculate the present value of our pension and
postretirement welfare plan liabilities.
28
In 2010, we assumed that the expected long-term rate of return on pension plan assets would be
8.25%. As permitted under ASC 715 the assumed long-term rate of return on assets is applied to a
calculated value of plan assets, which recognizes changes in the fair value of plan assets in a
systematic manner over five years. This produces the expected return on plan assets that is
included in our net periodic benefit cost. The difference between this expected return and the
actual return on plan assets is deferred. The net deferral of past asset gains (losses) affects the
calculated value of plan assets and, ultimately, future net periodic benefit cost. We review the
expected return on plan assets annually and would revise it if conditions should warrant. A change
of one percentage point in the expected long-term rate of return on plan assets would have the
following effect:
|
|
|
|
|
|
|
|
|
|
|
1% Increase |
|
|
1% Decrease |
|
|
|
(in thousands) |
|
Effect on net periodic benefit cost |
|
$ |
(431 |
) |
|
$ |
431 |
|
At the end of each year, we determine the discount rate to be used to calculate the present value
of our pension and postretirement welfare plan liabilities. The discount rate is an estimate of the
current interest rate at which our pension liabilities could be effectively settled at the end of
the year. In estimating this rate, we look to rates of return on high-quality, fixed-income
investments that receive one of the two highest ratings given by a recognized ratings agency. At
December 31, 2010, we determined this rate on our postretirement welfare plan to be 5.26%, a
decrease of 0.5% from the 5.76% rate used at December 31, 2009. At December 31, 2010, we determined
this rate on our pension plans on a plan by plan basis with results ranging from 5.22% to 5.49%.
A change of one percentage point in the discount rate would have the following effect:
|
|
|
|
|
|
|
|
|
|
|
1% Increase |
|
|
1% Decrease |
|
|
|
(in thousands) |
|
Effect on net periodic benefit cost |
|
$ |
105 |
|
|
$ |
(67 |
) |
For the years ended December 31, 2010, 2009 and 2008, we recognized consolidated pre-tax pension
cost of $0.3 million, $2.7 million and $10.8 million, respectively. Pension costs for 2009 include
accelerated recognition of unrecognized prior service cost of $0.8 million resulting from the
suspension of our pension plan for salaried employees. Pension costs for 2008 include special
termination benefit costs of $10.1 million resulting from our plant closure decision (See Note 3,
Plant Closure and Sale and Note 12, Employee Benefit Plans to our consolidated financial statements
for a description of these actions). We currently expect to make contributions of $5.0 million to
our pension plans during 2011. However, we may elect to adjust the level of contributions based on
a number of factors, including performance of pension investments and changes in interest rates.
The Pension Protection Act of 2006 provided for changes to the method of valuing pension plan
assets and liabilities for funding purposes as well as requiring minimum funding levels. Our
defined benefit pension plans are in compliance with minimum funding levels established in the
Pension Protection Act. Funding levels will be affected by future contributions, investment
returns on plan assets, growth in plan liabilities and interest rates. Once the plan is fully
funded as that term is defined within the Pension Protection Act, we will be required to fund the
ongoing growth in plan liabilities on an annual basis. We anticipate funding pension contributions
with cash from operations.
For the years ended December 31, 2010, 2009 and 2008, we recognized a consolidated pre-tax
postretirement welfare benefit cost of $4.0 million, $4.2 million and $12.6 million, respectively.
Postretirement welfare benefit costs for 2008 include contractual benefit charges of $8.9 million
resulting from our plant closure decision (See Note 3, Plant Closure and Sale and Note 12, Employee
Benefit Plans to our consolidated financial statements for a description of these actions). We
currently expect to pay approximately $5.3 million during 2011 in postretirement welfare benefits.
Income taxes
We account for income taxes under the asset and liability method prescribed by ASC 740, Income
Taxes. We provide for deferred income taxes based on differences between the book and tax bases of
our assets and liabilities and for items that are reported for financial statement purposes in
periods different from those for income tax reporting purposes. The deferred tax liability or asset
amounts are based upon the enacted tax rates expected to apply to taxable income in the periods in
which the deferred tax liability or asset is expected to be settled or realized.
29
Our income tax expense, deferred tax assets and liabilities and reserves for unrecognized tax
benefits reflect our best assessment of estimated future taxes to be paid. Management judgment is
required in developing our provision for income taxes, including the determination of deferred tax
assets, liabilities and any valuation allowances recorded against the deferred tax assets. We
record net deferred tax assets to the extent we believe these assets will more likely than not be
realized. In evaluating whether it is more likely than not that our net deferred tax assets will
be realized, we consider both positive and negative evidence including our Companys three year
cumulative pre-tax income position, the reversal of existing taxable temporary differences, taxable
income in prior carryback years if carryback is permitted under the tax law and such taxable income
has not previously been used for carryback, future taxable income exclusive of reversing temporary
differences and carryforwards based on near-term and longer-term projections of operating results
and the length of the carryforward period. We evaluate the realizability of our net deferred tax
assets and assess the valuation allowance on a quarterly basis, adjusting the amount of such
allowance, if necessary. Failure to achieve forecasted taxable income might affect the ultimate
realization of the net deferred tax assets. Factors that may affect our ability to achieve
sufficient forecasted taxable income include, but are not limited to, increased competition, a
decline in sales or margins and loss of market share
At December 31, 2010, we had total net deferred tax assets of $37.0 million. The railcar industry
is in the midst of an extended cyclical downturn. However, the railcar market has an established
history of cyclicality based on significant swings in customer demand. Industry projections
forecast this trend to continue, with a recovery in demand in 2011-2012 and continuing for several
years thereafter. Although realization of our net deferred assets is not certain, management has
concluded that, based on the positive and negative evidence considered and the expected improvement
in railcar demand and, therefore, operating results, we will more likely than not realize the full
benefit of the deferred tax assets except for our deferred tax assets in certain states and the
foreign jurisdictions in which we operate. At December 31, 2010, we had a valuation allowance of
$5.0 million against net operating losses and deferred tax assets in certain states and the foreign
jurisdictions in which we operate.
Product warranties
We establish a warranty reserve for railcars sold and estimate the amount of the warranty accrual
based on the history of warranty claims for the type of railcar, adjusted for significant known
claims in excess of established reserves. Warranty terms are based on the negotiated railcar sales
contracts and typically are for periods of one to five years.
Revenue recognition
We recognize revenues on new and rebuilt railcars when 1) individual cars are completed, 2) the
railcars are accepted by the customer following inspection, 3) the risk for any damage or other
loss with respect to the railcars passes to the customer and 4) title to the railcars transfers to
the customer. We do not record any returns or allowances against sales. We recognize revenue for
the entire transaction on transactions involving used railcar trades when the cash consideration is
in excess of 25% of the total transaction value and on a pro-rata portion of the total transaction
value when the cash consideration is less than 25% of the total transaction value. We value used
railcars received at their estimated fair market value at the date of receipt less a normal profit
margin.
We recognize service-related revenue from maintenance and repairs and inspections when all
significant maintenance or repair or inspections services have been completed and quality
accepted. We recognize revenue from parts sales when the risk of any damage or
loss and title passes to the customer and delivery has occurred.
We recognize operating lease revenue on leased railcars on a straight-line basis over the life of
the lease, except for lease revenue on leased railcars held for sale, which is recognized on a
contractual basis over the life of the lease. We recognize revenue from the sale of railcars under
operating leases on a gross basis in manufacturing sales and cost of sales if the railcars are sold
within 12 months as the manufacture of the railcars and the sales process is complete. We
recognize revenue from the sale of railcars under operating leases on a net basis in leasing
revenue as a gain (loss) on sale of leased railcars if the railcars are held in excess of 12 months
as the sale represents the disposal of a long-term asset.
We accrue for loss contracts when we have a contractual commitment to manufacture railcars at an
estimated cost in excess of the contractual selling price.
30
Compensation expense under stock option agreements and restricted stock awards
We have historically granted certain stock-based awards to employees and directors in the form of
non-qualified stock options, incentive stock options and restricted stock. At the date that an
award is granted, we determine the fair value of the award and recognize the compensation expense
over the requisite service period, which typically is the period over which the award vests. We
value restricted stock awards at the fair market value of our stock on the grant date, calculated
as the average of the high and low trading prices for our common stock on the grant date. We
estimate the fair value of stock options using the Black-Scholes option-pricing model. Determining
the fair value of stock options at the grant date requires us to apply judgment and use highly
subjective assumptions, including expected stock-price volatility, expected exercise behavior,
expected dividend yield and expected forfeitures. While the assumptions that we develop are based
on our best expectations, they involve inherent uncertainties based on market conditions and
employee behavior that are outside of our control. If actual results, including forfeitures are
not consistent with the assumptions used, the stock-based compensation expense reported in our
financial statements could be impacted.
Contingencies and litigation
We are subject to the possibility of various loss contingencies related to certain legal
proceedings arising in the ordinary course of business. We consider the likelihood of loss or the
incurrence of a liability, as well as our ability to reasonably estimate the amounts of loss, in
the determination of loss contingencies. We accrue an estimated loss contingency when it is
probable that a liability has been incurred and the amount of loss can be reasonably estimated. We
regularly evaluate current information available to us based on our ongoing monitoring activities
to determine whether the accruals should be adjusted. If the amount of the actual loss is greater
than the amount we have accrued, this would have an adverse impact on our operating results in that
period.
RECENT ACCOUNTING PRONOUNCEMENTS
As of January 1, 2010, we adopted the Financial Accounting Standards Boards (FASB) changes to ASC
810 Consolidation. These changes require us to perform an analysis to determine whether our
Companys variable interest or interests give it a controlling financial interest in a variable
interest entity and to perform ongoing reassessments of whether our Company is the primary
beneficiary of a variable interest entity. These changes to ASC 810 eliminate the solely
quantitative approach previously required for determining the primary beneficiary of a variable
interest entity and add an additional reconsideration event for determining whether an entity is a
variable interest entity when any changes in facts and circumstances occur such that holders of the
equity investment, as a group, lose the power from voting rights or similar rights of those
investments to direct the activities of the entity that most significantly impact the entitys
economic performance. These changes to ASC 810 also require enhanced disclosures to provide users
of financial statements with more transparent information about our Companys involvement in a
variable interest entity. The adoption of changes to ASC 810 had no impact our financial
statements.
In December 2008, the FASB issued changes to ASC 715, Compensation-Retirement Benefits (formerly
FASB Staff Position No. FAS 132 (R)-1, Employers Disclosures about Postretirement Benefit Plan
Assets). ASC 715 now requires additional disclosures about plan assets for defined benefit pension
and other postretirement benefit plans. The additional disclosures required by ASC 715 are
effective for fiscal years ending after December 15, 2009. Upon initial application, the
provisions of ASC 715 are not required for earlier periods that are presented for comparative
purposes. Since ASC 715 requires enhanced disclosures without a change to existing standards
relative to measurement and recognition, the adoption of ASC 715 did not have an impact on our
results of operations or financial position.
31
FORWARD-LOOKING STATEMENTS
This annual report on Form 10-K contains certain forward-looking statements including, in
particular, statements about our plans, strategies and prospects. We have used the words may,
will, expect, anticipate, believe, estimate, plan, intend and similar expressions in
this prospectus to identify forward-looking statements. We have based these forward-looking
statements on our current views with respect to future events and financial performance. Our actual
results could differ materially from those projected in the forward-looking statements.
Our forward-looking statements are subject to risks and uncertainties, including:
|
|
the cyclical nature of our business; |
|
|
|
adverse economic and market conditions; |
|
|
|
fluctuating costs of raw materials, including steel and aluminum, and delays in the
delivery of raw materials; |
|
|
|
our ability to maintain relationships with our suppliers of railcar components; |
|
|
|
our reliance upon a small number of customers that represent a large percentage of our
sales; |
|
|
|
the variable purchase patterns of our customers and the timing of completion, delivery and
customer acceptance of orders; |
|
|
|
the highly competitive nature of our industry; |
|
|
|
our reported backlog may not indicate what our future sales will be; |
|
|
|
risks relating to our relationship with our unionized employees and their unions; |
|
|
|
our ability to manage our health care and pension costs; |
|
|
|
our reliance on the sales of our aluminum-bodied coal cars; |
|
|
|
shortages of skilled labor; |
|
|
|
the risk of lack of acceptance of our new railcar offerings by our customers; |
|
|
|
the cost of complying with environmental laws and regulations; |
|
|
|
potential significant warranty claims; and |
|
|
|
various covenants in the agreements governing our indebtedness that limit our managements
discretion in the operation of our businesses. |
Our actual results could be different from the results described in or anticipated by our
forward-looking statements due to the inherent uncertainty of estimates, forecasts and projections
and may be better or worse than anticipated. Given these uncertainties, you should not rely on
forward-looking statements. Forward-looking statements represent our estimates and assumptions only
as of the date that they were made. We expressly disclaim any duty to provide updates to
forward-looking statements, and the estimates and assumptions associated with them, in order to
reflect changes in circumstances or expectations or the occurrence of unanticipated events except
to the extent required by applicable securities laws. All of the forward-looking statements are
qualified in their entirety by reference to the factors discussed under Item 1A, Risk Factors.
Item 7A. Quantitative and Qualitative Disclosures About Market Risk.
We have a $30.0 million senior secured revolving credit facility, the proceeds of which can be used
for general corporate purposes, including working capital. On an annual basis, a 1% change in the
interest rate in our revolving credit facility will increase or decrease our interest expense by
$10,000 for every $1.0 million of outstanding borrowings. As of December 31, 2010, there were no
borrowings under the revolving credit facility and we had issued approximately $1.4 million in
letters of credit under the revolving credit facility.
The production of railcars and our operations require substantial amounts of aluminum and steel.
The cost of aluminum, steel and all other materials (including scrap metal) used in the production
of our railcars represents a significant majority of our direct manufacturing costs. Our business
is subject to the risk of price increases and periodic delays in the delivery of aluminum, steel
and other materials, all of which are beyond our control. Any fluctuations in the price or
availability of aluminum or steel, or any other material used in the production of our railcars,
may have a material adverse effect on our business, results of operations or financial condition.
In addition, if any of our suppliers were unable to continue its business or were to seek
bankruptcy relief, the availability or price of the materials we use could be adversely affected.
When market conditions permit us to do so, we negotiate contracts with our customers that allow for
variable pricing to protect us against future changes in the cost of raw materials. When raw
material prices increase rapidly or to levels significantly higher than normal, we may not be able
to pass price increases through to our customers, which could adversely affect our operating
margins and cash flows.
We are not exposed to any significant foreign currency exchange risks as our general policy is to
denominate foreign sales and purchases in U.S. dollars.
32
Item 8. Financial Statements and Supplementary Data.
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of
FreightCar America, Inc.:
We have audited the accompanying consolidated balance sheets of FreightCar America, Inc. and
subsidiaries (the Company) as of December 31, 2010 and 2009, and the related consolidated
statements of operations, stockholders equity, and cash flows for each of the three years in the
period ended December 31, 2010. Our audits also included the financial statement schedule listed in
the Index at Item 15. These financial statements and financial statement schedule are the
responsibility of the Companys management. Our responsibility is to express an opinion on the
financial statements and financial statement schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material respects,
the financial position of FreightCar America, Inc. and subsidiaries as of December 31, 2010 and
2009, and the results of their operations and their cash flows for each of the three years in the
period ended December 31, 2010, in conformity with accounting principles generally accepted in the
United States of America. Also, in our opinion, such financial statement schedule, when considered
in relation to the basic consolidated financial statements taken as a whole, presents fairly, in
all material respects, the information set forth therein.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the Companys internal control over financial reporting as of December 31,
2010, based on the criteria established in Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission and our report dated March 15,
2011 expressed an unqualified opinion on the Companys internal control over financial reporting.
|
|
|
|
|
|
|
/s/ Deloitte & Touche LLP
|
|
Pittsburgh, Pennsylvania |
|
March 15, 2011 |
|
|
33
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of
FreightCar America, Inc.:
We have audited the internal control over financial reporting of FreightCar America, Inc. and
subsidiaries (the Company) as of December 31, 2010, based on criteria established in Internal
Control Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission. As described in Managements Report on Internal Control over Financial Reporting,
management excluded from its assessment the internal control over financial reporting at DTE Rail
Services, Inc. (DTE), which was acquired on November 1, 2010, and whose financial statements
constitute 8% of total assets, 3% of revenues, and had an immaterial impact on net loss of the
consolidated financial statement amounts as of and for the year ended December 31, 2010.
Accordingly, our audit did not include the internal control over financial reporting at DTE. The
Companys management is responsible for maintaining effective internal control over financial
reporting and for its assessment of the effectiveness of internal control over financial reporting,
included in the accompanying Managements Report on Internal Control over Financial Reporting. Our
responsibility is to express an opinion on the Companys internal control over financial reporting
based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, assessing the risk that a material weakness exists, testing and
evaluating the design and operating effectiveness of internal control based on the assessed risk,
and performing such other procedures as we considered necessary in the circumstances. We believe
that our audit provides a reasonable basis for our opinion.
A companys internal control over financial reporting is a process designed by, or under the
supervision of, the companys principal executive and principal financial officers, or persons
performing similar functions, and effected by the companys board of directors, management, and
other personnel to provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance with generally
accepted accounting principles. A companys internal control over financial reporting includes
those policies and procedures that (1) pertain to the maintenance of records that, in reasonable
detail, accurately and fairly reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally accepted accounting principles,
and that receipts and expenditures of the company are being made only in accordance with
authorizations of management and directors of the company; and (3) provide reasonable assurance
regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the financial statements.
Because of the inherent limitations of internal control over financial reporting, including the
possibility of collusion or improper management override of controls, material misstatements due to
error or fraud may not be prevented or detected on a timely basis. Also, projections of any
evaluation of the effectiveness of the internal control over financial reporting to future periods
are subject to the risk that the controls may become inadequate because of changes in conditions,
or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, the Company maintained, in all material respects, effective internal control over
financial reporting as of December 31, 2010, based on the criteria established in Internal Control
Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated financial statements and financial statement schedule as of
and for the year ended December 31, 2010 of the Company and our report dated March 15, 2011
expressed an unqualified opinion on those financial statements and financial statement schedule.
|
|
|
|
|
|
|
/s/ Deloitte & Touche LLP
|
|
Pittsburgh, Pennsylvania |
|
March 15, 2011 |
|
|
|
34
FreightCar America, Inc. and Subsidiaries
CONSOLIDATED BALANCE SHEETS
(in thousands except share and per share data)
|
|
|
|
|
|
|
|
|
|
|
December 31, 2010 |
|
|
December 31, 2009 |
|
Assets |
|
|
|
|
|
|
|
|
Current assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
61,780 |
|
|
$ |
98,015 |
|
Restricted cash |
|
|
2,322 |
|
|
|
1,420 |
|
Securities available for sale, at fair value |
|
|
|
|
|
|
29,976 |
|
Accounts receivable, net of allowance for doubtful accounts of $216 and $240,
respectively |
|
|
4,106 |
|
|
|
3,728 |
|
Inventories |
|
|
57,713 |
|
|
|
40,800 |
|
Assets held for sale |
|
|
6,686 |
|
|
|
4,678 |
|
Other current assets |
|
|
7,065 |
|
|
|
9,467 |
|
Deferred income taxes, net |
|
|
10,804 |
|
|
|
15,315 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
150,476 |
|
|
|
203,399 |
|
|
|
|
|
|
|
|
|
|
Long-term inventory |
|
|
7,793 |
|
|
|
5,611 |
|
Property, plant and equipment, net |
|
|
40,503 |
|
|
|
28,170 |
|
Railcars on operating leases, net |
|
|
58,725 |
|
|
|
58,771 |
|
Goodwill |
|
|
22,052 |
|
|
|
21,521 |
|
Deferred income taxes, net |
|
|
26,203 |
|
|
|
13,404 |
|
Other long-term assets |
|
|
4,891 |
|
|
|
4,690 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
$ |
310,643 |
|
|
$ |
335,566 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and Stockholders Equity |
|
|
|
|
|
|
|
|
Current liabilities |
|
|
|
|
|
|
|
|
Account and contractual payables |
|
$ |
12,882 |
|
|
$ |
16,948 |
|
Accrued payroll and employee benefits |
|
|
4,129 |
|
|
|
7,958 |
|
Accrued postretirement benefits |
|
|
5,347 |
|
|
|
5,329 |
|
Accrued warranty |
|
|
7,932 |
|
|
|
9,146 |
|
Customer deposits |
|
|
3,894 |
|
|
|
4,631 |
|
Other current liabilities |
|
|
4,497 |
|
|
|
5,332 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
38,681 |
|
|
|
49,344 |
|
|
|
|
|
|
|
|
|
|
Accrued pension costs |
|
|
15,689 |
|
|
|
15,675 |
|
Accrued postretirement benefits, less current portion |
|
|
59,909 |
|
|
|
57,962 |
|
Other long-term liabilities |
|
|
3,784 |
|
|
|
6,332 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities |
|
|
118,063 |
|
|
|
129,313 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders equity |
|
|
|
|
|
|
|
|
Preferred stock, $0.01 par value, 2,500,000 shares authorized (100,000 shares each
designated as Series A voting and Series B non-voting, 0 shares issued and
outstanding at December 31, 2010 and 2009) |
|
|
|
|
|
|
|
|
Common stock, $0.01 par value, 50,000,000 shares authorized, 12,731,678 and
12,731,678 shares issued at December 31, 2010 and 2009, respectively |
|
|
127 |
|
|
|
127 |
|
Additional paid in capital |
|
|
98,722 |
|
|
|
97,979 |
|
Treasury stock, at cost, 790,486 and 790,865 shares at December 31, 2010 and
2009, respectively |
|
|
(36,539 |
) |
|
|
(37,123 |
) |
Accumulated other comprehensive loss |
|
|
(20,000 |
) |
|
|
(18,578 |
) |
Retained earnings |
|
|
150,274 |
|
|
|
163,761 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total FreightCar America stockholders equity |
|
|
192,584 |
|
|
|
206,166 |
|
Noncontrolling interest in JV |
|
|
(4 |
) |
|
|
87 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total stockholders equity |
|
|
192,580 |
|
|
|
206,253 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and stockholders equity |
|
$ |
310,643 |
|
|
$ |
335,566 |
|
|
|
|
|
|
|
|
See notes to the consolidated financial statements.
35
FreightCar America, Inc. and Subsidiaries
CONSOLIDATED STATEMENTS OF OPERATIONS
(in thousands, except share and per share data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Revenues |
|
$ |
142,889 |
|
|
$ |
248,462 |
|
|
$ |
746,390 |
|
Cost of sales |
|
|
140,167 |
|
|
|
211,940 |
|
|
|
679,597 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
2,722 |
|
|
|
36,522 |
|
|
|
66,793 |
|
Selling, general and administrative expenses |
|
|
24,618 |
|
|
|
31,316 |
|
|
|
31,717 |
|
Plant closure and sale (income) charges |
|
|
(399 |
) |
|
|
(495 |
) |
|
|
20,037 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating (loss) income |
|
|
(21,497 |
) |
|
|
5,701 |
|
|
|
15,039 |
|
Interest income |
|
|
89 |
|
|
|
124 |
|
|
|
3,827 |
|
Interest expense and deferred financing costs |
|
|
(965 |
) |
|
|
(793 |
) |
|
|
(677 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating (loss) income before income taxes |
|
|
(22,373 |
) |
|
|
5,032 |
|
|
|
18,189 |
|
Income tax (benefit) provision |
|
|
(9,511 |
) |
|
|
248 |
|
|
|
6,769 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income |
|
|
(12,862 |
) |
|
|
4,784 |
|
|
|
11,420 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less: Net loss attributable to noncontrolling
interest in JV |
|
|
(91 |
) |
|
|
(156 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income attributable to FreightCar America |
|
$ |
(12,771 |
) |
|
$ |
4,940 |
|
|
$ |
11,420 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income per common share attributable to
FreightCar Americabasic |
|
$ |
(1.07 |
) |
|
$ |
0.42 |
|
|
$ |
0.97 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income per common share attributable to
FreightCar Americadiluted |
|
$ |
(1.07 |
) |
|
$ |
0.42 |
|
|
$ |
0.97 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstandingbasic |
|
|
11,896,148 |
|
|
|
11,861,366 |
|
|
|
11,788,400 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstandingdiluted |
|
|
11,896,148 |
|
|
|
11,870,350 |
|
|
|
11,833,132 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividends declared per common share |
|
$ |
0.06 |
|
|
$ |
0.24 |
|
|
$ |
0.24 |
|
|
|
|
|
|
|
|
|
|
|
See notes to the consolidated financial statements.
36
FreightCar America, Inc. and Subsidiaries
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
(in thousands, except for share data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FreightCar America Shareholders |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
Common Stock |
|
|
Additional |
|
|
Treasury Stock |
|
|
Comprehensive |
|
|
|
|
|
|
Noncontrolling |
|
|
Total Stockholders |
|
|
|
Shares |
|
|
Amount |
|
|
Paid In Capital |
|
|
Shares |
|
|
Amount |
|
|
Loss |
|
|
Retained Earnings |
|
|
Interest in JV |
|
|
Equity |
|
Balance, January 1, 2008 |
|
|
12,731,678 |
|
|
$ |
127 |
|
|
$ |
99,270 |
|
|
|
(918,257 |
) |
|
$ |
(43,597 |
) |
|
$ |
(9,857 |
) |
|
$ |
153,120 |
|
|
$ |
|
|
|
$ |
199,063 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11,420 |
|
|
|
|
|
|
|
11,420 |
|
Pension liability activity, net
of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,503 |
) |
|
|
|
|
|
|
|
|
|
|
(7,503 |
) |
Postretirement liability activity, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
889 |
|
|
|
|
|
|
|
|
|
|
|
889 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,806 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in noncontrolling interest by
joint venture partner |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
101 |
|
|
|
101 |
|
Stock options exercised |
|
|
|
|
|
|
|
|
|
|
(1,564 |
) |
|
|
54,968 |
|
|
|
2,609 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,045 |
|
Restricted stock awards |
|
|
|
|
|
|
|
|
|
|
(2,305 |
) |
|
|
48,547 |
|
|
|
2,305 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeiture of restricted stock awards |
|
|
|
|
|
|
|
|
|
|
188 |
|
|
|
(6,440 |
) |
|
|
(188 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation recognized |
|
|
|
|
|
|
|
|
|
|
2,852 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,852 |
|
Deficiency of tax benefit from stock-based
compensation |
|
|
|
|
|
|
|
|
|
|
(188 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(188 |
) |
Cash dividends |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,853 |
) |
|
|
|
|
|
|
(2,853 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2008 |
|
|
12,731,678 |
|
|
$ |
127 |
|
|
$ |
98,253 |
|
|
|
(821,182 |
) |
|
$ |
(38,871 |
) |
|
$ |
(16,471 |
) |
|
$ |
161,687 |
|
|
$ |
101 |
|
|
$ |
204,826 |
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,940 |
|
|
|
(156 |
) |
|
|
4,784 |
|
Pension liability activity, net
of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
785 |
|
|
|
|
|
|
|
|
|
|
|
785 |
|
Postretirement liability activity, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,896 |
) |
|
|
|
|
|
|
|
|
|
|
(2,896 |
) |
Unrealized holding gain on available for
sale securities, net of reclassification
adjustment, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
2 |
|
Foreign currency translation adjustments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,677 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in noncontrolling interest by
joint venture partner |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
142 |
|
|
|
142 |
|
Restricted stock awards |
|
|
|
|
|
|
|
|
|
|
(1,969 |
) |
|
|
41,589 |
|
|
|
1,969 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeiture of restricted stock awards |
|
|
|
|
|
|
|
|
|
|
221 |
|
|
|
(11,272 |
) |
|
|
(221 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation recognized |
|
|
|
|
|
|
|
|
|
|
1,829 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,829 |
|
Deficiency of tax benefit from stock-based
compensation |
|
|
|
|
|
|
|
|
|
|
(355 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(355 |
) |
Cash dividends |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,866 |
) |
|
|
|
|
|
|
(2,866 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2009 |
|
|
12,731,678 |
|
|
$ |
127 |
|
|
$ |
97,979 |
|
|
|
(790,865 |
) |
|
$ |
(37,123 |
) |
|
$ |
(18,578 |
) |
|
$ |
163,761 |
|
|
$ |
87 |
|
|
$ |
206,253 |
|
Net (loss) income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,771 |
) |
|
|
(91 |
) |
|
|
(12,862 |
) |
Pension liability activity, net
of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
89 |
|
|
|
|
|
|
|
|
|
|
|
89 |
|
Postretirement liability activity, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,523 |
) |
|
|
|
|
|
|
|
|
|
|
(1,523 |
) |
Unrealized holding loss on available for
sale securities, net of reclassification
adjustment, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
(2 |
) |
Foreign currency translation adjustments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(14,284 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Restricted stock awards |
|
|
|
|
|
|
|
|
|
|
(1,202 |
) |
|
|
25,924 |
|
|
|
1,202 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee restricted stock settlement |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9,938 |
) |
|
|
(240 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(240 |
) |
Forfeiture of restricted stock awards |
|
|
|
|
|
|
|
|
|
|
378 |
|
|
|
(15,607 |
) |
|
|
(378 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation recognized |
|
|
|
|
|
|
|
|
|
|
1,675 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,675 |
|
Deficiency of tax benefit from stock-based
compensation |
|
|
|
|
|
|
|
|
|
|
(108 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(108 |
) |
Cash dividends |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(716 |
) |
|
|
|
|
|
|
(716 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2010 |
|
|
12,731,678 |
|
|
$ |
127 |
|
|
$ |
98,722 |
|
|
|
(790,486 |
) |
|
$ |
(36,539 |
) |
|
$ |
(20,000 |
) |
|
$ |
150,274 |
|
|
$ |
(4 |
) |
|
$ |
192,580 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See notes to the consolidated financial statements.
37
FreightCar America, Inc. and Subsidiaries
CONSOLIDATED STATEMENTS OF CASH FLOWS
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Cash flows from operating activities |
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income |
|
$ |
(12,862 |
) |
|
$ |
4,784 |
|
|
$ |
11,420 |
|
Adjustments to reconcile net (loss) income to net cash flows (used in)
provided by operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Plant closure |
|
|
|
|
|
|
|
|
|
|
20,037 |
|
Depreciation and amortization |
|
|
7,015 |
|
|
|
5,658 |
|
|
|
4,380 |
|
Other non-cash items, net |
|
|
(1,809 |
) |
|
|
4,231 |
|
|
|
589 |
|
Deferred income taxes |
|
|
(7,738 |
) |
|
|
11,830 |
|
|
|
(516 |
) |
Compensation expense under stock option and restricted share
award agreements |
|
|
1,675 |
|
|
|
1,829 |
|
|
|
2,852 |
|
Changes in operating assets and liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
3,320 |
|
|
|
69,392 |
|
|
|
(60,052 |
) |
Inventories |
|
|
(13,482 |
) |
|
|
(18,314 |
) |
|
|
17,522 |
|
Leased railcars held for sale |
|
|
(6,686 |
) |
|
|
(1,420 |
) |
|
|
(11,490 |
) |
Other current assets |
|
|
(3,612 |
) |
|
|
591 |
|
|
|
2,346 |
|
Account and contractual payables |
|
|
(5,102 |
) |
|
|
(29,910 |
) |
|
|
10,148 |
|
Accrued payroll and employee benefits |
|
|
(3,829 |
) |
|
|
(1,572 |
) |
|
|
(4,475 |
) |
Income taxes receivable/payable |
|
|
3,260 |
|
|
|
(5,271 |
) |
|
|
(4,936 |
) |
Accrued warranty |
|
|
(1,214 |
) |
|
|
(2,330 |
) |
|
|
925 |
|
Customer deposits and other current liabilities |
|
|
(1,072 |
) |
|
|
(5,310 |
) |
|
|
(11,871 |
) |
Deferred revenue, non-current |
|
|
(464 |
) |
|
|
(711 |
) |
|
|
1,800 |
|
Accrued pension costs and accrued postretirement benefits |
|
|
529 |
|
|
|
(10,613 |
) |
|
|
(1,744 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash flows (used in) provided by operating
activities |
|
|
(42,071 |
) |
|
|
22,864 |
|
|
|
(23,065 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities |
|
|
|
|
|
|
|
|
|
|
|
|
Restricted cash deposits |
|
|
(5,644 |
) |
|
|
(5,658 |
) |
|
|
|
|
Restricted cash withdrawals |
|
|
4,742 |
|
|
|
4,238 |
|
|
|
|
|
Purchase of securities available for sale |
|
|
(29,982 |
) |
|
|
(49,933 |
) |
|
|
|
|
Sale of securities available for sale |
|
|
|
|
|
|
19,986 |
|
|
|
|
|
Maturity of securities available for sale |
|
|
59,996 |
|
|
|
|
|
|
|
|
|
Purchases of property, plant and equipment |
|
|
(1,431 |
) |
|
|
(4,317 |
) |
|
|
(6,991 |
) |
Cost of railcars on operating leases produced or acquired |
|
|
|
|
|
|
(15,603 |
) |
|
|
(35,201 |
) |
Proceeds from sale of property, plant and equipment, railcars on
operating leases and assets held for sale |
|
|
2,546 |
|
|
|
3 |
|
|
|
18 |
|
Acquisition of business |
|
|
(23,319 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash flows provided by (used in) investing
activities |
|
|
6,908 |
|
|
|
(51,284 |
) |
|
|
(42,174 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities |
|
|
|
|
|
|
|
|
|
|
|
|
Deferred financing costs paid |
|
|
(116 |
) |
|
|
(5 |
) |
|
|
(838 |
) |
Employee restricted stock settlement |
|
|
(240 |
) |
|
|
|
|
|
|
|
|
Proceeds from exercise of stock options |
|
|
|
|
|
|
|
|
|
|
1,045 |
|
Investment in noncontrolling interest by joint venture partner |
|
|
|
|
|
|
142 |
|
|
|
101 |
|
Cash dividends paid to stockholders |
|
|
(716 |
) |
|
|
(2,866 |
) |
|
|
(2,854 |
) |
Other financing activities |
|
|
|
|
|
|
(28 |
) |
|
|
(65 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash flows used in financing activities |
|
|
(1,072 |
) |
|
|
(2,757 |
) |
|
|
(2,611 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net decrease in cash and cash equivalents |
|
|
(36,235 |
) |
|
|
(31,177 |
) |
|
|
(67,850 |
) |
Cash and cash equivalents at beginning of year |
|
|
98,015 |
|
|
|
129,192 |
|
|
|
197,042 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
|
$ |
61,780 |
|
|
$ |
98,015 |
|
|
$ |
129,192 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental cash flow information |
|
|
|
|
|
|
|
|
|
|
|
|
Cash paid for: |
|
|
|
|
|
|
|
|
|
|
|
|
Interest |
|
$ |
341 |
|
|
$ |
265 |
|
|
$ |
311 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax refunds received |
|
$ |
5,763 |
|
|
$ |
7,750 |
|
|
$ |
1,737 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income taxes paid |
|
$ |
136 |
|
|
$ |
175 |
|
|
$ |
9,740 |
|
|
|
|
|
|
|
|
|
|
|
See notes to the consolidated financial statements.
38
FreightCar America, Inc. and Subsidiaries
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except for share and per share data)
Note 1 Description of the Business
FreightCar America, Inc. (America), through its direct and indirect subsidiaries, JAC
Operations, Inc. (Operations), Johnstown America Corporation (JAC), Freight Car Services, Inc.
(FCS), JAIX Leasing Company (JAIX), JAC Patent Company (JAC Patent), FreightCar Roanoke, Inc.
(FCR), Titagarh FreightCar Private Limited, Inc. (Titagarh), FreightCar Mauritius Ltd.
(Mauritius), FreightCar Rail Services, LLC (FCRS) and FreightCar Short Line, Inc. (Short
Line) (herein collectively referred to as the Company) manufactures railroad freight cars, with
particular expertise in coal cars, supplies railcar parts, leases freight cars and provides railcar
maintenance and repair, inspections and fleet management services. In addition to coal cars, the
Company designs and builds bulk commodity cars, flat cars, mill gondola cars, intermodal cars, coil
steel cars and motor vehicle carriers. The Company is headquartered in Chicago, Illinois and has
facilities in the following locations: Clinton, Indiana; Danville, Illinois; Grand Island,
Nebraska; Hastings, Nebraska; Johnstown, Pennsylvania; Lakewood, Colorado; and Roanoke, Virginia.
The Companys operations comprise one operating segment. The Company and its direct and indirect
subsidiaries are all Delaware corporations except Titagarh, which is incorporated in India,
Mauritius, which is incorporated in Mauritius and FCRS, which is a Delaware limited liability
company. The Companys direct and indirect subsidiaries are all wholly owned except Titagarh, for
which the Company (through Mauritius) has a 51% ownership interest.
Note 2 Summary of Significant Accounting Policies
Principles of Consolidation
The accompanying consolidated financial statements include the accounts of America, Operations,
JAC, FCS, JAIX, JAC Patent, FCR, Titagarh, Mauritius, FCRS and Short Line. All significant
intercompany accounts and transactions have been eliminated.
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally accepted
in the United States requires management to make estimates and assumptions that affect the reported
amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date
of the financial statements and the reported amounts of revenues and expenses during the reporting
period. Significant estimates include the valuation of used railcars received in sale transactions,
useful lives of long-lived assets, warranty and workers compensation accruals, pension and
postretirement benefit assumptions, stock compensation, evaluation of goodwill and other
intangibles for impairment and the valuation reserve on the net deferred tax asset. Actual results
could differ from those estimates.
Cash Equivalents
On a daily basis, cash in excess of current operating requirements is invested in various highly
liquid investments having a typical maturity date of three months or less at the date of
acquisition. These investments are carried at cost, which approximates market value, and are
classified as cash equivalents.
The Company considers all unrestricted short-term investments with maturities of three months or
less when acquired to be cash equivalents. The carrying amounts of cash equivalents approximate
fair value because of the short maturity of these instruments.
The Companys cash and cash equivalents are primarily deposited with two U.S. financial
institutions which is in excess of federally insured limits.
39
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Restricted Cash
The Company establishes restricted cash balances to collateralize certain standby letters of credit
with respect to purchase price payment guarantees and performance guarantees. The restrictions
expire upon completing the Companys obligation.
Financial Instruments
Management estimates that all financial instruments (including cash equivalents, restricted cash,
securities available for sale, accounts receivable and accounts payable) as of December 31, 2010
and 2009, have fair values that approximate their carrying values.
Upon purchase the Company categorizes debt securities as securities held to maturity, securities
available for sale or trading securities. Debt securities that the Company has the positive intent
and ability to hold to maturity are classified as securities-held-to-maturity and are reported at
amortized cost adjusted for amortization of premium and accretion of discount on a level yield
basis. Debt securities that are bought and held principally for the purpose of selling them in the
near term are classified as trading securities and reported at fair value, with unrealized gains
and losses included in earnings. Debt securities not classified as either held-to-maturity or
trading securities are classified as securities available for sale and are reported at fair value,
with unrealized gains and losses excluded from earnings and reported as a component of other
comprehensive income, which is included in stockholders equity, net of deferred taxes.
During 2009 and 2010, the Company invested in securities available for sale, which were recorded at
fair value on the Companys consolidated balance sheet.
Fair Value Measurements
ASC 820, Fair Value Measurements and Disclosures, defines fair value as an exit price that should
reflect all the assumptions that market participants would use in pricing the asset or liability.
Financial assets and liabilities are classified in their entirety based on the lowest level of
input that is significant to the fair value measurement. The Companys assessment of the
significance of a particular input to the fair value measurement requires judgment, and may affect
the valuation of assets and liabilities and the placement within the fair value hierarchy levels.
The Company classifies the inputs to valuation techniques used to measure fair value as follows:
|
|
|
Level 1
|
|
Quoted prices (unadjusted) in active markets for identical assets and liabilities. |
|
Level 2
|
|
Inputs other than quoted prices included within Level 1 that are either directly or
indirectly observable for the asset or liability including quoted prices for similar assets or
liabilities in active markets, quoted prices for identical or similar assets or liabilities in
inactive markets, inputs other than quoted prices that are observable for the asset or
liability, and inputs that are derived from observable market data by correlation or other
means. |
|
Level 3
|
|
Unobservable inputs for the asset or liability, including situations where there is
little, if any, market activity for the asset or liability. |
40
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Inventories
Inventories are stated at the lower of first-in, first-out cost or market and include material,
labor and manufacturing overhead. The Companys inventory consists of raw materials, work in
progress and finished goods for individual customer contracts, used railcars acquired upon trade-in
and railcar parts retained for sale to external parties or use by FCRS when providing maintenance
and repair services to customers. Inventory on the Companys consolidated balance sheets includes
reserves of $913 and $1,168 relating to slow-moving inventory for raw materials and work in
progress at December 31, 2010 and 2009, respectively.
Leased Railcars
In response to competitive market conditions and the deterioration of the financial markets, the
Company began offering railcar leasing to its customers on a selective and limited basis beginning
in 2008. The Company offers railcar leases to its customers generally at market rates with terms
and conditions that have been negotiated with the customers. Railcar leases generally have terms
from three to five years but may extend up to seven years. It is the Companys strategy to
generally offer these leased assets for sale to leasing companies and financial institutions as
market opportunities arise, rather than holding them.
Initially as of the date of lease and on a quarterly basis thereafter the Company evaluates leased
railcars to determine if the leased railcars qualify as assets held for sale. If all of the held
for sale criteria are met, including the determination by management that the sale of the railcars
is probable, and transfer of the railcars is expected to qualify for recognition as a completed
sale within one year, then the leased railcars are treated as assets held for sale and classified
as current assets on the balance sheet (assets held for sale). In determining whether it is
probable that the leased railcars will be sold within one year, management considers general market
conditions for similar railcars and considers whether those market conditions are indicative of a
potential sales price that will be acceptable to the Company to sell the cars within one year.
Leased railcars held for sale are carried at the lower of carrying value or fair value less cost to
sell and are not depreciated.
Leased railcars that do not meet all of the held for sale criteria are included in railcars on
operating leases on the balance sheet and are depreciated over 40 years.
Property, Plant and Equipment
Property, plant and equipment are stated at acquisition cost less accumulated depreciation.
Depreciation is provided using the straight-line method over the estimated useful lives of the
assets, which are as follows:
|
|
|
|
|
Description of Assets |
|
Life |
|
Buildings and improvements |
|
5-40 years |
Machinery and equipment |
|
3-7 years |
Software |
|
3-7 years |
Maintenance and repairs are charged to expense as incurred, while major refurbishments and
improvements are capitalized. The cost and accumulated depreciation of items sold or retired are
removed from the property accounts and any gain or loss is recorded in the consolidated statement
of income upon disposal or retirement.
41
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Long-Lived Assets
The Company evaluates long-lived assets under the provisions of ASC 360, Property, Plant and
Equipment, which addresses financial accounting and reporting for the impairment of long-lived
assets and for long-lived assets to be
disposed of. For assets to be held or used, the Company groups a long-lived asset or assets with
other assets and liabilities at the lowest level for which identifiable cash flows are largely
independent of the cash flows of other assets and liabilities. An impairment loss for an asset
group reduces only the carrying amounts of a long-lived asset or assets of the group being
evaluated. Estimates of future cash flows used to test the recoverability of a long-lived asset
group include only the future cash flows that are directly associated with and that are expected to
arise as a direct result of the use and eventual disposition of the asset group. The future cash
flow estimates used by the Company exclude interest charges.
The Company tests long-lived assets for recoverability whenever events or changes in circumstances
indicate that the carrying amount of an asset may not be recoverable. These changes in
circumstances may include a significant decrease in the market value of an asset or the extent or
manner in which an asset is used. The Company routinely evaluates its manufacturing footprint to
assess its manufacturing capacity and cost of production in an effort to optimize production at its
low-cost manufacturing facilities.
In response to reduced industry demand for railcars the Companys manufacturing facility in
Roanoke, Virginia ceased production of new railcars in July 2009. As a result, the Company tested
long-lived assets at its Roanoke and Danville facilities for recoverability as of December 31, 2009
using estimated future cashflows derived from the Companys strategic plan. In connection with the
analysis, the Company had to make estimates regarding future sales volumes, gross margins and
selling, general and administrative expenses, as well as the split of future production levels
between the Companys two plants. The analysis indicated that there was no impairment of the
long-lived assets for the Roanoke, Virginia and Danville, Illinois facilities as of December 31,
2009. Because of the inherent uncertainties of its projections, the Company also performed
sensitivity analysis with respect to these estimates and determined that an impairment would not
occur under a range of operating results, including shifts in the allocation of production, future
railcar volumes and future gross margins. At December 31, 2010, the Companys manufacturing
facility in Roanoke, Virginia was preparing to resume production in 2011 as industry demand had
improved.
The Company recorded impairment charges for assets held for sale of $0, $800, and $597 during 2010,
2009 and 2008, respectively (see note 6).
Research and Development
Costs associated with research and development are expensed as incurred and totaled approximately
$849, $842 and $1,959 for the years ended December 31, 2010, 2009 and 2008, respectively. Such
costs are reflected within selling, general and administrative expenses in the consolidated
statements of income.
Goodwill and Intangible Assets
The Company performs the goodwill impairment test required by ASC 350 Intangibles Goodwill and
Other, as of January 1 of each year. The Company tests goodwill for impairment between annual tests
if an event occurs or circumstances change that may indicate that the fair value of the reporting
unit is below its carrying amount. The Company tested goodwill for impairment as of December 31,
2009 in connection with the economic downturn for new coal cars. The Company also tested goodwill
for impairment as of December 31, 2010 due to the continued low production levels during 2010 and
uncertainty as to when sustained demand for new coal cars will return.
Management estimates the valuation of the Company using a combination of methods, appropriate to
the circumstances, including discounted future cash flows and the Companys market capitalization.
Historically, management has valued the Company as one reporting unit, but after FCRS acquired the
business assets of DTE Rail Services, Inc., the 2010 impairment test was performed on two reporting
units. There was no adjustment
42
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
required based on the annual impairment tests for 2010, 2009 and 2008 or the interim impairment
tests as of December 31, 2009 and 2010.
Patents are amortized on a straight-line method over their remaining legal life from the date of
acquisition.
Customer related intangibles are amortized from the date of acquisition based on the estimated cash
flows to be generated from the intangibles.
Income Taxes
For Federal income tax purposes, the Company files a consolidated federal tax return. The Company
also files separate state tax returns in states where the Company has operations. In conformity
with ASC 740, Income Taxes, the Company provides for deferred income taxes on differences between
the book and tax bases of its assets and liabilities and for items that are reported for financial
statement purposes in periods different from those for income tax reporting purposes.
Management evaluates deferred tax assets and provides a valuation allowance when it believes that
it is more likely than not that some portion of these assets will not be realized. In making this
determination, management evaluates both positive evidence, such as the projection of future
taxable income, the reversals of existing taxable temporary differences and tax planning
strategies, and negative evidence, such as any recent history of historical losses and any
projected losses. We evaluate the realizability of our net deferred tax assets and assess the
valuation allowance on a quarterly basis, adjusting the amount of such allowance as necessary.
Tax benefits related to uncertain tax positions taken or expected to be taken on a tax return are
recorded when such benefits meet a more likely than not threshold. Otherwise, these tax benefits
are recorded when a tax position has been effectively settled, which means that the appropriate
taxing authority has completed their examination even though the statute of limitations remains
open, or the statute of limitation expires. Interest and penalties related to uncertain tax
positions are recognized as part of the provision for income taxes and are accrued beginning in the
period that such interest and penalties would be applicable under relevant tax law until such time
that the related tax benefits are recognized.
Product Warranties
The Company establishes a warranty reserve for new railcar sales at the time of sale, estimates the
amount of the warranty accrual for new railcars sold based on the history of warranty claims for
the type of railcar, and adjusts the reserve for significant known claims in excess of established
reserves.
Revenue Recognition
Revenues on new and rebuilt railcars are recognized when 1) individual cars are completed, 2) the
railcars are accepted by the customer following inspection, 3) the risk for any damage or other
loss with respect to the railcars passes to the customer and 4) title to the railcars transfers to
the customer. There are no returns or allowances recorded against sales. Pursuant to ASC 845,
Nonmonetary Transactions, revenue is recognized for the entire transaction on transactions
involving used railcar trades when the cash consideration is in excess of 25% of the total
transaction value and on a pro-rata portion of the total transaction value when the cash
consideration is less than 25% of the total transaction value. Used railcars received are valued at
their estimated fair market value at the date of receipt less a normal profit margin.
The Company recognizes service-related revenue from maintenance and repairs and inspections when
all significant maintenance or repair or inspections services have been completed and quality
accepted. The Company recognizes revenue from parts sales when the risk of any damage or
loss and title passes to the customer and delivery has occurred.
43
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
The Company recognizes operating lease revenue on leased railcars on a straight-line basis over the
life of the lease, except for lease revenue on leased railcars held for sale which is recognized on
a contractual basis over the life of the lease. The Company recognizes revenue from the sale of
railcars under operating leases on a gross basis in manufacturing sales and cost of sales if the
railcars are sold within 12 months as the manufacture of the railcars and the sales process is
complete. The Company recognizes revenue from the sale of railcars under operating leases on a net
basis in leasing revenue as a gain (loss) on sale (i.e. net) of leased railcars if the railcars are
held in excess of 12 months as the sale represents the disposal of a long-term asset.
The Companys sales to customers outside the United States were $19,641, $43,104 and $84,784 in
2010, 2009 and 2008, respectively.
The Company accrues for loss contracts when it has a contractual commitment to manufacture railcars
at an estimated cost in excess of the contractual selling price.
The Company records amounts billed to customers for shipping and handling as part of sales in
accordance with ASC 605-45, Revenue Recognition Principal Agent Consideration, and records
related costs in cost of sales.
Comprehensive Income (Loss)
Comprehensive income (loss) is defined as the change in equity of a business enterprise during a
period from transactions and other events and circumstances from non-owner sources. Comprehensive
income (loss) consists of net income (loss), unrecognized pension and postretirement benefit cost,
foreign currency translation adjustments and unrealized holding gains on securities available for
sale. All components of comprehensive income (loss) are shown net of tax.
Earnings Per Share
Basic earnings per share are calculated as net income attributable to common stockholders divided
by the weighted-average number of common shares outstanding during the respective period. The
Company includes contingently issuable shares in its calculation of the weighted average number of
common shares outstanding. Contingently issuable shares are shares subject to options which require
little or no cash consideration. Diluted earnings per share are calculated by dividing net income
attributable to common stockholders by the weighted-average number of shares outstanding plus
dilutive potential common shares outstanding during the year.
Stock-Based Compensation
The Company applies the provisions of ASC 718, Compensation Stock Compensation for its
stock-based compensation plan. As a result, the Company recognizes stock-based compensation expense
for stock awards based on the grant-date fair value of the award. That cost is recognized over the
period during which an employee is required to provide service in exchange for the award, which is
usually the vesting period. See Note 14.
Recent Accounting Pronouncements
As of January 1, 2010, the Company adopted the Financial Accounting Standards Boards (FASB)
changes to ASC 810 Consolidation. These changes require the Company to perform an analysis to
determine whether the Companys variable interest gives it a controlling financial interest in a
variable interest entity and to perform ongoing reassessments of whether the Company is the primary
beneficiary of a variable interest entity. These changes to ASC 810 eliminate the solely
quantitative approach previously required for determining the primary beneficiary of a variable
interest entity and add an additional reconsideration event for determining whether an entity is a
variable interest entity when any changes in facts and circumstances occur such that holders of the
equity investment, as a
44
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
group, lose the power from voting rights or similar rights of those investments to direct the
activities of the entity that most significantly impact the entitys economic performance. These
changes to ASC 810 also require enhanced disclosures to provide users of financial statements with
more transparent information about the Companys involvement in a variable interest entity. The
adoption of changes to ASC 810 had no impact on the Companys financial statements.
In December 2008, the FASB issued changes to ASC 715, Compensation-Retirement Benefits. ASC 715
now requires additional disclosures about plan assets for defined benefit pension and other
postretirement benefit plans. The additional disclosures required by ASC 715 are effective for
fiscal years ending after December 15, 2009. Upon initial application, the provisions of ASC 715
are not required for earlier periods that are presented for comparative purposes. Since ASC 715
requires enhanced disclosures without a change to existing standards relative to measurement and
recognition, the adoption of ASC 715 did not have an impact on the Companys results of operations
or financial position.
Note 3 Plant Closure and Sale
In December 2007, the Company announced that it planned to close its manufacturing facility located
in Johnstown, Pennsylvania. This action was taken to further the Companys strategy of optimizing
production at its low-cost facilities and continuing its focus on cost control.
On May 6, 2008, an arbitrator issued a ruling in a grievance proceeding brought against the Company
by the USWA. The grievance proceeding, which was first filed by the USWA on April 1, 2007,
surrounded the interpretation of provisions in the collective bargaining agreement (CBA) covering
employees at the Johnstown facility. The dispute involved the interpretation of language regarding
the classification of employees years of service and the Companys obligations to employees based
on their years of service. The arbitrators ruling held the Company responsible for providing back
pay and appropriate benefits to affected employees, a group that included over one-half of the
workers who were employed at the Johnstown facility at the time the grievance was filed. As a
result of the ruling, the Company recorded an additional amount for the Companys estimate of the
probable cost of the back pay and benefits under the ruling during 2008. On June 4, 2008 the
Company filed a lawsuit against the USWA asking the court to vacate the arbitrators ruling.
On June 24, 2008, the Company announced a tentative global settlement that would resolve all legal
disputes relating to the Johnstown facility and its workforce, including a class action, a
contested arbitration ruling and other pending grievance proceedings. Under the terms of the
settlement, the collective bargaining agreement between the Company and the USWA was terminated
effective May 15, 2008 and the Johnstown manufacturing facility was closed. The settlement
provided special pension benefits to certain workers at the Johnstown manufacturing facility and
deferred vested benefits to other workers, as well as health care benefits, severance pay and/or
settlement bonus payments to workers depending on their years of service at the facility. During
2008, the Company recorded plant closure charges of $20,037 related to these actions. Plant
closure income of $495 for the year ended December 31, 2009 represents insurance recoveries and
adjustments related to employment termination benefits. During 2010, the sale of the Johnstown
manufacturing facility was completed, resulting in a gain on sale of $399 which has been included
in plant closure and sale income.
Note 4 Fair Value Measurements
The Companys current investment policy is to invest in cash and securities backed by the U.S.
government. The carrying amounts of cash equivalents approximate fair value because of the short
maturity of these instruments.
The following table sets forth by level within the ASC 820 fair value hierarchy the Companys
financial assets and liabilities that were recorded at fair value on a recurring basis.
45
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recurring Fair Value Measurements |
|
As of December 31, 2010 |
|
|
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total |
|
ASSETS: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash equivalents |
|
$ |
51,674 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
51,674 |
|
Restricted cash equivalents |
|
$ |
1,212 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
1,212 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recurring Fair Value Measurements |
|
As of December 31, 2009 |
|
|
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total |
|
ASSETS: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash equivalents |
|
$ |
80,009 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
80,009 |
|
Securities available for sale
fixed-income government
obligations |
|
$ |
29,976 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
29,976 |
|
Note 5 Inventories
Inventories consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
Work in progress |
|
$ |
55,439 |
|
|
$ |
30,803 |
|
Finished new railcars |
|
|
|
|
|
|
|
|
Used railcars acquired upon trade-in |
|
|
2,274 |
|
|
|
9,997 |
|
|
|
|
|
|
|
|
Total inventories |
|
$ |
57,713 |
|
|
$ |
40,800 |
|
|
|
|
|
|
|
|
The above table excludes long-term inventory of $7,793 and $5,611 as of December 31, 2010 and 2009,
respectively.
Note 6 Leased Railcars
Leased railcars at December 31, 2010 included leased railcars classified as held for sale of $6,686
and railcars on operating leases classified as long-term assets of $58,725. Leased railcars at
December 31, 2009 included leased railcars classified as held for sale of $2,200 and railcars on
operating leases classified as long-term assets of $58,771. Due to a decline in asset values in
the market, an impairment write-down of $800 related to railcars on operating leases was recorded
during the year ended December 31, 2009. Depreciation expense on leased railcars was $1,798,
$1,291 and $369 for the years ended December 31, 2010, 2009 and 2008, respectively.
Leased railcars at December 31, 2010 are subject to lease agreements with external customers with
terms of up to four years.
Future minimum rental revenues on leases at December 31, 2010 are as follows:
|
|
|
|
|
Year ending December 31, 2011 |
|
$ |
3,871 |
|
Year ending December 31, 2012 |
|
|
1,594 |
|
Year ending December 31, 2013 |
|
|
1,083 |
|
Year ending December 31, 2014 |
|
|
566 |
|
Year ending December 31, 2015 |
|
|
167 |
|
Thereafter |
|
|
|
|
|
|
|
|
|
|
$ |
7,281 |
|
|
|
|
|
46
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Note 7 Property, Plant and Equipment
Property, plant and equipment consists of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
Land (including easements) |
|
$ |
2,203 |
|
|
$ |
151 |
|
|
|
|
|
|
|
|
|
Buildings and improvements |
|
|
26,986 |
|
|
|
19,056 |
|
Machinery and equipment |
|
|
30,188 |
|
|
|
25,365 |
|
Software |
|
|
6,837 |
|
|
|
5,810 |
|
|
|
|
|
|
|
|
Cost of buildings, improvements, machinery and equipment |
|
|
64,011 |
|
|
|
50,231 |
|
Less: Accumulated depreciation and amortization |
|
|
(27,097 |
) |
|
|
(22,599 |
) |
|
|
|
|
|
|
|
Buildings, improvements, machinery and equipment net of
accumulated depreciation and amortization |
|
|
36,914 |
|
|
|
27,632 |
|
|
Construction in process |
|
|
1,386 |
|
|
|
387 |
|
|
|
|
|
|
|
|
Total property, plant and equipment |
|
$ |
40,503 |
|
|
$ |
28,170 |
|
|
|
|
|
|
|
|
Depreciation expense for the years ended December 31, 2010, 2009 and 2008, was $4,603, $3,777 and
$3,420, respectively.
During the second quarter of 2009, land, building and equipment at the Companys Johnstown
manufacturing facility were classified as available for sale. The facility had a net book value of
$2,478 at December 31, 2009, which included land, building and equipment in the amounts of $550,
$1,468 (cost basis of $1,980) and $460 (cost basis of $20,050), respectively. During the fourth
quarter of 2009 the Company entered into an agreement for the sale of the facility. The Company
received $500 as a downpayment on the sales price of $2,900 during December of 2009 and the
remaining $2,400 was received in monthly installments of $200 beginning in January 2010. The
Company accounted for the transaction under the deposit method as prescribed by ASC 360-20-40 as
the buyers initial investment was less than 20% of sales price and other recognition criteria were
not satisfied. As a result, the Company did not recognize any profit during 2009 or record the
notes receivable and the property remained recorded within the Companys financial statements as of
December 31, 2009. The $500 downpayment was included in Customer deposits on the Companys
consolidated balance sheet as of December 31, 2009. Gain from the sale of the facility of $399 was
recognized during 2010 and is included in Plant Closure and Sale Income on the Companys
consolidated statement of operations.
47
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Note 8 Intangible Assets and Goodwill
Intangible assets consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
Patents |
|
$ |
13,097 |
|
|
$ |
13,097 |
|
Accumulated amortization |
|
|
(9,786 |
) |
|
|
(9,195 |
) |
|
|
|
|
|
|
|
Patents, net of accumulated amortization |
|
|
3,311 |
|
|
|
3,902 |
|
|
|
|
|
|
|
|
|
Customer-related intangibles |
|
|
1,300 |
|
|
|
|
|
Accumulated amortization |
|
|
(22 |
) |
|
|
|
|
|
|
|
|
|
|
|
Customer-related intangibles, net of accumulated amortization |
|
|
1,278 |
|
|
|
|
|
|
|
|
|
|
|
|
Total amortizing intangibles |
|
$ |
4,589 |
|
|
$ |
3,902 |
|
|
|
|
|
|
|
|
|
Goodwill |
|
$ |
22,052 |
|
|
$ |
21,521 |
|
|
|
|
|
|
|
|
The Company recorded goodwill of $531 and customer-related intangibles of $1,300 in connection with
FCRS acquisition of the business assets of DTE Rail Services, Inc. during the fourth quarter of
2010. Goodwill was recorded based on the amount by which the purchase price exceeded the
preliminary fair value of the net assets acquired. The fair value of customer-related intangibles
was estimated using a discounted cash flow model which included assumptions concerning projected
growth rates as well as historical customer attrition. Customer-related intangibles are being
amortized from the date of acquisition and have a remaining life of 20 years. Amortization expense
related to customer intangibles, which is included in selling, general and administrative expenses,
was $22 for the year ended December 31, 2010 and $0 for the years ended December 31, 2009 and 2008.
Patents are being amortized on a straight-line method over their remaining legal life from the date
of acquisition. The weighted average remaining life of the Companys patents is 6 years.
Amortization expense related to patents, which is included in cost of sales, was $591 for each of
the years ended December 31, 2010, 2009 and 2008.
Estimated future intangible amortization at December 31, 2010 is as follows:
|
|
|
|
|
Year ending December 31, 2011 |
|
$ |
628 |
|
Year ending December 31, 2012 |
|
|
734 |
|
Year ending December 31, 2013 |
|
|
730 |
|
Year ending December 31, 2014 |
|
|
735 |
|
Year ending December 31, 2015 |
|
|
710 |
|
Thereafter |
|
|
1,052 |
|
|
|
|
|
|
|
$ |
4,589 |
|
|
|
|
|
Note 9 Product Warranties
Warranty terms are based on the negotiated railcar sales contracts and typically are for periods of
one to five years. The changes in the warranty reserve for the years ended December 31, 2010, 2009
and 2008, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Balance at the beginning of the year |
|
$ |
9,146 |
|
|
$ |
11,476 |
|
|
$ |
10,551 |
|
Warranties issued during the year |
|
|
390 |
|
|
|
376 |
|
|
|
4,621 |
|
Reductions for payments, costs of repairs and other |
|
|
(1,604 |
) |
|
|
(2,706 |
) |
|
|
(3,696 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at the end of the year |
|
$ |
7,932 |
|
|
$ |
9,146 |
|
|
$ |
11,476 |
|
|
|
|
|
|
|
|
|
|
|
48
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Note 10 Revolving Credit Facilities
On July 29, 2010, the Company entered into a new $30,000 senior secured revolving credit facility
pursuant to a Loan and Security Agreement dated as of July 29, 2010 (the Revolving Loan
Agreement) among America, JAC, FCS, Operations and FCR, as borrowers (collectively, the
Borrowers), and Fifth Third Bank, as lender. The proceeds of the new revolving credit facility
can be used for general corporate purposes, including working capital. As of December 31, 2010,
the Company had no borrowings and therefore had $30,000 available under the new revolving credit
facility. The Revolving Loan Agreement also contains a sub-facility for letters of credit not to
exceed $20,000. The Company had $1,372 in outstanding letters of credit under the new revolving
credit facility as of December 31, 2010.
The Revolving Loan Agreement has a term ending on July 29, 2013 and revolving loans outstanding
thereunder will bear interest at a rate of LIBOR plus an applicable margin of 2.50% or at prime, as
selected by the Company. The Company is required to pay a non-utilization fee of 0.35% on the
unused portion of the revolving loan commitment. Borrowings under the Revolving Loan Agreement are
secured by the Companys accounts receivable, inventory and certain other assets of the Company,
and borrowing availability is tied to a borrowing base of eligible accounts receivable and
inventory. The Revolving Loan Agreement has both affirmative and negative covenants, including,
without limitation, a minimum tangible net worth covenant and limitations on indebtedness, liens
and investments. The Revolving Loan Agreement also provides for customary events of default. As of
December 31, 2010, the Company was in compliance with all of the covenants contained in the
agreement.
The Revolving Loan Agreement replaces the Companys prior revolving credit facility under the
Second Amended and Restated Credit Agreement dated August 24, 2007, as amended, among certain of
the Borrowers and the lenders party thereto (the Prior Credit Agreement) and the Credit Agreement
dated September 30, 2008, as amended, among JAIX Leasing Company and the lenders party thereto (the
JAIX Credit Agreement), which had been available to fund the Companys leasing operations. The
Company had no borrowings outstanding under the Prior Credit Agreement or the JAIX Credit Agreement
as of December 31, 2009 or when they were cancelled as of July 29, 2010. During the third quarter
of 2010, the Company wrote off $518 in unamortized deferred financing costs related to these
terminated agreements.
The Prior Credit Agreement consisted of a total senior secured revolving credit facility of
$50,000. The amount available under the Prior Credit Agreement was based on the lesser of (i)
$50,000 or (ii) the borrowing base representing a portion of working capital calculated as a
percentage of eligible accounts receivable plus percentages of eligible finished and semi-finished
inventory, less a $20,000 borrowing base reserve. The Prior Credit Agreement had a term ending on
May 31, 2012 and bore interest at a rate of LIBOR plus an applicable margin of between 1.50% and
2.25% depending on Revolving Loan Availability (as defined in the Prior Credit Agreement). The
Company was required to pay a commitment fee of between 0.175% and 0.250% based on Revolving Loan
Availability. Borrowings under the Prior Credit Agreement were collateralized by substantially all
of the assets of the Company and guaranteed by an unsecured guarantee made by JAIX.
The Prior Credit Agreement had both affirmative and negative covenants, including a minimum fixed
charge coverage ratio and limitations on debt, liens, dividends, investments, acquisitions and
capital expenditures. The Company had $1,154 in outstanding letters of credit under the letter of
credit sub-facility of the Prior Credit Agreement as of December 31, 2009. These letters of credit
remain outstanding, as of December 31, 2010, but due to the cancellation of the Prior Credit
Agreement they are currently secured by restricted cash deposits.
The JAIX Credit Agreement consisted of a $60,000 senior secured revolving credit facility with a
term ending on March 31, 2012. JAIX was required to pay an annual commitment fee of 0.30% during
the Revolving Period. Borrowings under the JAIX Credit Agreement were collateralized by
substantially all of the assets of JAIX. Additionally, America guaranteed the JAIX Credit
Agreement. Availability under the JAIX Credit Agreement was based on a percentage of the Eligible
Railcar Leases (as defined in the agreement) held under the JAIX Credit Agreement.
49
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Note 11 Accumulated Other Comprehensive Income (Loss)
The changes in accumulated other comprehensive income (loss) consist of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-Tax |
|
|
Tax |
|
|
After-Tax |
|
Year ended December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
Pension liability activity |
|
$ |
(12,141 |
) |
|
$ |
4,638 |
|
|
$ |
(7,503 |
) |
Postretirement liability activity |
|
|
1,299 |
|
|
|
(410 |
) |
|
|
889 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(10,842 |
) |
|
$ |
4,228 |
|
|
$ |
(6,614 |
) |
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2009 |
|
|
|
|
|
|
|
|
|
|
|
|
Pension liability activity |
|
$ |
1,266 |
|
|
$ |
(481 |
) |
|
$ |
785 |
|
Postretirement liability activity |
|
|
(4,643 |
) |
|
|
1,747 |
|
|
|
(2,896 |
) |
Change in foreign currency translation adjustments |
|
|
2 |
|
|
|
|
|
|
|
2 |
|
Change in unrealized holding gains on securities
available for sale, net of reclassification
adjustment |
|
|
3 |
|
|
|
(1 |
) |
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(3,372 |
) |
|
$ |
1,265 |
|
|
$ |
(2,107 |
) |
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2010 |
|
|
|
|
|
|
|
|
|
|
|
|
Pension liability activity |
|
$ |
264 |
|
|
$ |
(175 |
) |
|
$ |
89 |
|
Postretirement liability activity |
|
|
(2,344 |
) |
|
|
821 |
|
|
|
(1,523 |
) |
Change in foreign currency translation adjustments |
|
|
14 |
|
|
|
|
|
|
|
14 |
|
Change in unrealized holding gains on securities
available for sale, net of reclassification
adjustment |
|
|
(3 |
) |
|
|
1 |
|
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(2,069 |
) |
|
$ |
647 |
|
|
$ |
(1,422 |
) |
|
|
|
|
|
|
|
|
|
|
The components of accumulated other comprehensive loss consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
Unrecognized pension cost, net of tax of $6,506 and $6,681 |
|
$ |
(10,966 |
) |
|
$ |
(11,055 |
) |
Unrecognized postretirement cost, net of tax of $5,370 and $4,549 |
|
|
(9,050 |
) |
|
|
(7,527 |
) |
Foreign currency translation adjustments, net of tax of $0 and $0 |
|
|
16 |
|
|
|
2 |
|
Unrealized holding gains on securities available for sale, net
of tax of $0 and $1 |
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
$ |
(20,000 |
) |
|
$ |
(18,578 |
) |
|
|
|
|
|
|
|
50
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Note 12 Employee Benefit Plans
The Company has qualified, defined benefit pension plans that were established to cover certain
employees. The Company also provides certain postretirement health care benefits for certain of
its salaried and hourly retired employees. Generally, employees may become eligible for health care
benefits if they retire after attaining specified age and service requirements. These benefits are
subject to deductibles, co-payment provisions and other limitations.
The Companys decision in December 2007 to close its manufacturing facility in Johnstown,
Pennsylvania significantly affected current and future employment levels and resulted in a decrease
in the estimated remaining future service years for the employees covered by the plans. The
decrease in the estimated remaining future service years resulted in plan curtailments for the
defined benefit pension plans and the postretirement benefit plan and caused the Company to
recognize in 2007 a substantial portion of the net actuarial losses and prior service costs
relating to these plans that had not yet been recognized in earnings. In addition, the plant
closure decision triggered contractual special pension benefits and contractual termination
benefits for the Companys postretirement plan that totaled $18,977, and were recognized in 2008 in
Plant Closure and Sale Income (Charges) on the consolidated statements of operations.
As of December 31, 2009, the Company suspended its pension plan for salaried employees who are not
part of a collective bargaining unit. As a result of this decision, the Company immediately
recognized a substantial portion of the net actuarial loss and prior service cost relating to this
plan that had not yet been recognized in earnings. Additional pension costs of $786 were
recognized during 2009 related to this action.
The Company uses a measurement date of December 31 for all of its employee benefit plans.
Generally, contributions to the plans are not less than the minimum amounts required under the
Employee Retirement Income Security Act of 1974 (ERISA) and not more than the maximum amount that
can be deducted for federal income tax purposes. The plans assets are held by independent trustees
and consist primarily of equity and fixed income securities.
51
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
The changes in benefit obligation, change in plan assets and funded status as of December 31, 2010
and 2009, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement |
|
|
|
Pension Benefits |
|
|
Benefits |
|
|
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
Change in benefit obligation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligationBeginning of year |
|
$ |
61,462 |
|
|
$ |
59,688 |
|
|
$ |
63,291 |
|
|
$ |
60,657 |
|
Service cost |
|
|
|
|
|
|
408 |
|
|
|
57 |
|
|
|
58 |
|
Interest cost |
|
|
3,422 |
|
|
|
3,843 |
|
|
|
3,481 |
|
|
|
3,949 |
|
Plan amendment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
364 |
|
Actuarial loss (gain) |
|
|
3,181 |
|
|
|
4,223 |
|
|
|
2,767 |
|
|
|
4,520 |
|
Benefits paid |
|
|
(5,769 |
) |
|
|
(6,700 |
) |
|
|
(4,340 |
) |
|
|
(6,257 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligationEnd of year |
|
|
62,296 |
|
|
|
61,462 |
|
|
|
65,256 |
|
|
|
63,291 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in plan assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Plan assetsBeginning of year |
|
|
45,916 |
|
|
|
32,999 |
|
|
|
|
|
|
|
|
|
Return on plan assets |
|
|
6,577 |
|
|
|
7,051 |
|
|
|
|
|
|
|
|
|
Employer contributions |
|
|
28 |
|
|
|
12,566 |
|
|
|
4,340 |
|
|
|
6,257 |
|
Benefits paid |
|
|
(5,769 |
) |
|
|
(6,700 |
) |
|
|
(4,340 |
) |
|
|
(6,257 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Plan assets at fair valueEnd of year |
|
|
46,752 |
|
|
|
45,916 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status of plansEnd of year |
|
$ |
(15,544 |
) |
|
$ |
(15,546 |
) |
|
$ |
(65,256 |
) |
|
$ |
(63,291 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement |
|
|
|
Pension Benefits |
|
|
Benefits |
|
|
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
Amounts recognized in the Consolidated Balance Sheets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Noncurrent assets |
|
$ |
145 |
|
|
$ |
129 |
|
|
$ |
|
|
|
$ |
|
|
Current liabilities |
|
|
|
|
|
|
|
|
|
|
(5,347 |
) |
|
|
(5,329 |
) |
Noncurrent liabilities |
|
|
(15,689 |
) |
|
|
(15,675 |
) |
|
|
(59,909 |
) |
|
|
(57,962 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amount recognized at December 31 |
|
$ |
(15,544 |
) |
|
$ |
(15,546 |
) |
|
$ |
(65,256 |
) |
|
$ |
(63,291 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts recognized in accumulated other comprehensive loss but not yet recognized in earnings
at December 31, 2010 and 2009, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement |
|
|
|
Pension Benefits |
|
|
Benefits |
|
|
|
2010 |
|
|
2009 |
|
|
2010 |
|
|
2009 |
|
Net actuarial loss |
|
$ |
17,472 |
|
|
$ |
17,736 |
|
|
$ |
13,172 |
|
|
$ |
10,588 |
|
Prior service cost |
|
|
|
|
|
|
|
|
|
|
1,248 |
|
|
|
1,488 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
17,472 |
|
|
$ |
17,736 |
|
|
$ |
14,420 |
|
|
$ |
12,076 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The estimated net loss for the defined benefit pension plan that will be amortized from
accumulated other comprehensive loss into net periodic benefit cost in 2011 is $391. The estimated
net loss and prior service cost for the postretirement benefit plan that will be amortized from
accumulated other comprehensive loss into net periodic benefit cost in 2011 are $342 and $241,
respectively.
52
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Components of net periodic benefit cost for the years ended December 31, 2010, 2009 and 2008, are
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
Postretirement Benefits |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Components of net periodic benefit cost |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
|
|
|
$ |
408 |
|
|
$ |
1,128 |
|
|
$ |
57 |
|
|
$ |
58 |
|
|
$ |
69 |
|
Interest cost |
|
|
3,422 |
|
|
|
3,843 |
|
|
|
3,370 |
|
|
|
3,481 |
|
|
|
3,949 |
|
|
|
3,231 |
|
Expected return on plan assets |
|
|
(3,557 |
) |
|
|
(2,943 |
) |
|
|
(3,758 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of unrecognized prior service cost |
|
|
|
|
|
|
103 |
|
|
|
|
|
|
|
241 |
|
|
|
241 |
|
|
|
224 |
|
Amortization of unrecognized net loss |
|
|
425 |
|
|
|
492 |
|
|
|
27 |
|
|
|
182 |
|
|
|
|
|
|
|
162 |
|
Curtailment recognition |
|
|
|
|
|
|
786 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Contractual benefit charge |
|
|
|
|
|
|
|
|
|
|
10,112 |
|
|
|
|
|
|
|
|
|
|
|
8,866 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total net periodic benefit cost |
|
$ |
290 |
|
|
$ |
2,689 |
|
|
$ |
10,879 |
|
|
$ |
3,961 |
|
|
$ |
4,248 |
|
|
$ |
12,552 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The increase (decrease) in accumulated other comprehensive loss (pre-tax) for the years ended
December 31, 2010 and 2009, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
|
Pension |
|
|
Postretirement |
|
|
Pension |
|
|
Postretirement |
|
|
|
Benefits |
|
|
Benefits |
|
|
Benefits |
|
|
Benefits |
|
Net actuarial gain |
|
$ |
161 |
|
|
$ |
2,767 |
|
|
$ |
115 |
|
|
$ |
4,520 |
|
Amortization of net actuarial gain |
|
|
(425 |
) |
|
|
(182 |
) |
|
|
(492 |
) |
|
|
|
|
Amortization of prior service
cost |
|
|
|
|
|
|
(241 |
) |
|
|
(103 |
) |
|
|
(241 |
) |
Prior service cost recognized
through curtailment |
|
|
|
|
|
|
|
|
|
|
(786 |
) |
|
|
|
|
Prior service cost arising during
measurement period |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
364 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total recognized in accumulated
other comprehensive loss (gain) |
|
$ |
(264 |
) |
|
$ |
2,344 |
|
|
$ |
(1,266 |
) |
|
$ |
4,643 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following benefit payments, which reflect expected future service, as appropriate, were
expected to be paid as of December 31, 2010:
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
|
Postretirement |
|
|
|
Benefits |
|
|
Benefits |
|
2011 |
|
$ |
5,562 |
|
|
$ |
5,300 |
|
2012 |
|
|
5,406 |
|
|
|
5,200 |
|
2013 |
|
|
5,087 |
|
|
|
5,100 |
|
2014 |
|
|
4,713 |
|
|
|
5,000 |
|
2015 |
|
|
4,397 |
|
|
|
4,900 |
|
2016 through 2020 |
|
|
18,825 |
|
|
|
22,300 |
|
The Company expects to make $5,024 in contributions to its pension plans in 2011.
53
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
The assumptions used to determine end of year benefit obligations are shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement |
|
|
Pension Benefits |
|
Benefits |
|
|
2010 |
|
2009 |
|
2010 |
|
2009 |
Discount rates |
|
5.22% 5.49% |
|
5.76% |
|
5.26% |
|
5.76% |
Rate of compensation increase |
|
N/A |
|
N/A |
|
|
|
|
The discount rate is determined using a yield curve model that uses yields on high quality
corporate bonds (AA rated or better) to produce a single equivalent rate. The yield curve model
excludes callable bonds except those with make-whole provisions, private placements and bonds with
variable rates.
The assumptions used in the measurement of net periodic cost are shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
Postretirement Benefits |
|
|
2010 |
|
2009 |
|
2008 |
|
2010 |
|
2009 |
|
2008 |
Discount rate |
|
5.76% |
|
6.85% |
|
6.40% |
|
5.76% |
|
6.85% |
|
6.40% |
Expected return on plan assets |
|
8.25% |
|
8.25% |
|
8.25% |
|
|
|
|
|
|
Rate of compensation increase |
|
N/A |
|
3.00% |
|
3.00%4.00% |
|
|
|
|
|
|
Assumed health care cost trend rates at December 31 are set forth below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Health care cost trend rate assigned for next year |
|
|
9.00 |
% |
|
|
9.00 |
% |
|
|
9.00 |
% |
Rate to which cost trend is assumed to decline |
|
|
5.00 |
% |
|
|
5.50 |
% |
|
|
5.50 |
% |
Year the rate reaches the ultimate trend rate |
|
|
2018 |
|
|
|
2016 |
|
|
|
2015 |
|
As benefits under these postretirement healthcare plans have been capped, assumed health care cost
trend rates have no effect on the amounts reported for the health care plans.
The Companys pension plans investment policy, weighted average asset allocations at December 31,
2010 and 2009, and target allocations for 2011, by asset category, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Plan Assets at |
|
|
Target |
|
|
|
December 31, |
|
|
Allocation |
|
|
|
2010 |
|
|
2009 |
|
|
2011 |
|
Asset Category |
|
|
|
|
|
|
|
|
|
|
|
|
Equity securities |
|
|
58 |
% |
|
|
48 |
% |
|
|
55 |
% |
Debt securities |
|
|
38 |
% |
|
|
46 |
% |
|
|
40 |
% |
Real estate |
|
|
4 |
% |
|
|
6 |
% |
|
|
5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
100 |
% |
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
The basic goal underlying the pension plan investment policy is to ensure that the assets of the
plans, along with expected plan sponsor contributions, will be invested in a prudent manner to meet
the obligations of the plans as those obligations come due under a broad range of potential economic and financial scenarios,
maximize the long-term investment return with an acceptable level of risk based on such
obligations, and broadly diversify investments across and within the capital markets to protect
asset values against adverse movements in any one market. The Companys investment strategy
balances the requirement to maximize returns using potentially higher return
54
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
generating assets, such as equity securities, with the need to manage the risk of such investments
with less volatile assets, such as fixed-income securities. Investment practices must comply with
the requirements of ERISA and any other applicable laws and regulations. The Company, in
consultation with its investment advisors, has determined a targeted allocation of invested assets
by category and it works with its advisors to reasonably maintain the actual allocation of assets
near the target.
The long term return on assets was estimated based upon historical market performance, expectations
of future market performance for debt and equity securities and the related risks of various
allocations between debt and equity securities. Numerous asset classes with differing expected
rates of return, return volatility and correlations are utilized to reduce risk through
diversification.
The following table presents the fair value of pension plan assets classified under the appropriate
level of the ASC 820 fair value hierarchy (see Note 4 for a description of the fair value
hierarchy) as of December 31, 2010 and 2009:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2010 |
|
Pension Plan Assets |
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total |
|
Domestic and international equity mutual funds |
|
$ |
27,143 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
27,143 |
|
Fixed income mutual funds |
|
|
17,706 |
|
|
|
|
|
|
|
|
|
|
|
17,706 |
|
Real estate mutual funds |
|
|
1,848 |
|
|
|
|
|
|
|
|
|
|
|
1,848 |
|
Other (cash and cash equivalents) |
|
|
55 |
|
|
|
|
|
|
|
|
|
|
|
55 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
46,752 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
46,752 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2009 |
|
Pension Plan Assets |
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total |
|
Domestic and international equity mutual funds |
|
$ |
21,887 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
21,887 |
|
Fixed income mutual funds |
|
|
21,437 |
|
|
|
|
|
|
|
|
|
|
|
21,437 |
|
Real estate mutual funds |
|
|
2,563 |
|
|
|
|
|
|
|
|
|
|
|
2,563 |
|
Other (cash and cash equivalents) |
|
|
29 |
|
|
|
|
|
|
|
|
|
|
|
29 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
45,916 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
45,916 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Company also maintains qualified defined contribution plans, which provide benefits to their
employees based on employee contributions, years of service, employee earnings or certain
subsidiary earnings, with discretionary contributions allowed. Expenses related to these plans were
$706, $1,007 and $1,628 for the years ended December 31, 2010, 2009 and 2008, respectively.
55
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Note 13 Income Taxes
The provision (benefit) for income taxes for the periods indicated includes current and deferred
components as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Current taxes |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
$ |
(643 |
) |
|
$ |
(10,729 |
) |
|
$ |
3,234 |
|
State |
|
|
(910 |
) |
|
|
(769 |
) |
|
|
2,046 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,553 |
) |
|
|
(11,498 |
) |
|
|
5,280 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred taxes |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
(6,705 |
) |
|
|
12,358 |
|
|
|
1,823 |
|
State |
|
|
(1,033 |
) |
|
|
(572 |
) |
|
|
(992 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,738 |
) |
|
|
11,786 |
|
|
|
831 |
|
|
|
|
|
|
|
|
|
|
|
Interest expense, gross of related tax effects |
|
|
(220 |
) |
|
|
(40 |
) |
|
|
658 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
(9,511 |
) |
|
$ |
248 |
|
|
$ |
6,769 |
|
|
|
|
|
|
|
|
|
|
|
The provision (benefit) for income taxes for the periods indicated differs from the amounts
computed by applying the federal statutory rate as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Statutory U.S. federal income tax rate |
|
|
35.0 |
% |
|
|
35.0 |
% |
|
|
35.0 |
% |
State income taxes, net of federal tax benefit |
|
|
6.3 |
% |
|
|
(13.9) |
% |
|
|
(2.8 |
)% |
Valuation allowance |
|
|
10.0 |
% |
|
|
3.2 |
% |
|
|
7.7 |
% |
Goodwill amortization |
|
|
2.7 |
% |
|
|
(12.1 |
)% |
|
|
(3.3 |
)% |
Manufacturing deduction |
|
|
(1.4 |
)% |
|
|
|
|
|
|
(0.4 |
)% |
Nondeductible expenses |
|
|
(0.2 |
)% |
|
|
0.7 |
% |
|
|
0.3 |
% |
Rate change on deferred taxes |
|
|
(11.0 |
)% |
|
|
(8.7 |
)% |
|
|
|
|
Other |
|
|
1.1 |
% |
|
|
0.7 |
% |
|
|
0.7 |
% |
|
|
|
|
|
|
|
|
|
|
Effective income tax rate |
|
|
42.5 |
% |
|
|
4.9 |
% |
|
|
37.2 |
% |
|
|
|
|
|
|
|
|
|
|
56
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Deferred income taxes result from temporary differences in the financial and tax basis of assets
and liabilities. Components of deferred tax assets (liabilities) consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2010 |
|
|
December 31, 2009 |
|
Description |
|
Assets |
|
|
Liabilities |
|
|
Assets |
|
|
Liabilities |
|
Accrued postretirement and pension benefits-long-term |
|
$ |
29,552 |
|
|
$ |
|
|
|
$ |
32,868 |
|
|
$ |
|
|
Intangible assets |
|
|
|
|
|
|
(755 |
) |
|
|
|
|
|
|
(212 |
) |
Accrued workers compensation costs |
|
|
572 |
|
|
|
|
|
|
|
747 |
|
|
|
|
|
Accrued warranty costs |
|
|
3,514 |
|
|
|
|
|
|
|
3,941 |
|
|
|
|
|
IRC Section 481(a) |
|
|
|
|
|
|
(745 |
) |
|
|
103 |
|
|
|
|
|
Accrued vacation |
|
|
419 |
|
|
|
|
|
|
|
491 |
|
|
|
|
|
Accrued contingencies |
|
|
2,598 |
|
|
|
|
|
|
|
4,289 |
|
|
|
|
|
Accrued severance |
|
|
832 |
|
|
|
|
|
|
|
1,206 |
|
|
|
|
|
Inventory valuation |
|
|
2,440 |
|
|
|
|
|
|
|
2,847 |
|
|
|
|
|
Property, plant and equipment and railcars on operating leases |
|
|
|
|
|
|
(19,290 |
) |
|
|
|
|
|
|
(16,240 |
) |
Net operating loss carryforwards |
|
|
21,728 |
|
|
|
|
|
|
|
4,545 |
|
|
|
|
|
Stock compensation expense |
|
|
986 |
|
|
|
|
|
|
|
1,014 |
|
|
|
|
|
Other |
|
|
116 |
|
|
|
|
|
|
|
319 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
62,757 |
|
|
|
(20,790 |
) |
|
|
52,370 |
|
|
|
(16,452 |
) |
Valuation allowance |
|
|
(4,960 |
) |
|
|
|
|
|
|
(7,195 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred tax assets (liabilities) |
|
$ |
57,797 |
|
|
$ |
(20,790 |
) |
|
$ |
45,175 |
|
|
$ |
(16,452 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in valuation allowance |
|
$ |
(2,235 |
) |
|
|
|
|
|
$ |
158 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
In the consolidated balance sheets, these deferred tax assets and liabilities are classified as
current or noncurrent, based on the classification of the related asset or liability for financial
reporting. A deferred tax asset or liability that is not related to an asset or liability for
financial reporting, including deferred tax assets related to carryforwards, is classified
according to the expected reversal date of the temporary differences as of the end of the year. A
valuation allowance is provided when it is more likely than not that some portion or all of the
deferred tax assets will not be realized.
In evaluating whether it is more likely than not that the net deferred tax assets will be realized,
we considered both positive and negative evidence including the Companys three year cumulative
pre-tax income position, the reversal of existing taxable temporary differences, taxable income in
prior carryback years if carryback is permitted under the tax law and such taxable income has not
previously been used for carryback, future taxable income exclusive of reversing temporary
differences and carryforwards based on near-term and longer-term projections of operating results
and the length of the carryforward period. The railcar industry is in the midst of an extended
cyclical downturn. However, the railcar market has an established history of cyclicality based on
significant swings in customer demand. Industry projections forecast this trend to continue, with
a recovery in demand in 2011-2012 and continuing for several years thereafter. Although
realization of our net deferred assets is not certain, management has concluded that, based on the
positive and negative evidence considered and the expected improvement in railcar demand and,
therefore, operating results, we will more likely than not realize the full benefit of the deferred
tax assets except for our deferred tax assets in certain states. The Company has certain state net
operating loss carryforwards of $109,790, which will expire between 2015 and 2030, of which $57,451
have a full valuation allowance recorded. In addition to the state valuation allowances, the
Company also has provided a valuation allowance against net operating losses associated with the
foreign jurisdictions in which it operates. These are early stage operations for which it cannot
yet be demonstrated that it is more likely than not the deferred tax assets will be realized. The
losses associated with these jurisdictions will begin to expire in 2014.
The Company has federal net operating loss carryforwards of $43,348 which will expire in 2030. The
Company also has additional net operating loss carryforwards of $52,339 in certain states that will
begin to expire in 2015.
57
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
A reconciliation of the beginning and ending gross amounts of unrecognized tax benefits for the
years ended December 31, 2010 and 2009, were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Beginning of year balance |
|
$ |
4,008 |
|
|
$ |
4,352 |
|
|
$ |
2,821 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increases in prior period tax positions |
|
|
27 |
|
|
|
17 |
|
|
|
163 |
|
Decreases in prior period tax positions |
|
|
(1,117 |
) |
|
|
|
|
|
|
|
|
Increases in current period tax positions |
|
|
|
|
|
|
|
|
|
|
1,368 |
|
Decreases relating to expiring statutes of limitations |
|
|
(774 |
) |
|
|
(361 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
End of year balance |
|
$ |
2,144 |
|
|
$ |
4,008 |
|
|
$ |
4,352 |
|
|
|
|
|
|
|
|
|
|
|
The total estimated unrecognized tax benefit that, if recognized, would affect the Companys
effective tax rate was approximately $1,897 and $2,643 as of December 31, 2010 and 2009,
respectively. It is expected that the amount of unrecognized tax benefits will change in the next
twelve months. Due to the nature of the Companys unrecognized tax benefits, the Company does not
expect changes in its unrecognized tax benefit reserve in the next twelve months to have a material
impact on its financial statements. The Companys income tax provision included $168 of benefit
(net of a federal tax expense of $52) and $23 of benefit (net of a federal tax expense of $17)
related to interest and penalties for the years ended December 31, 2010 and 2009, respectively. The
Company records interest and penalties with tax expense. Such expenses brought the balance of
accrued interest and penalties to $1,255 and $1,476 at December 31, 2010 and 2009, respectively.
The Company and/or its subsidiaries file income tax returns with the U.S. Federal government and in
various state and foreign jurisdictions. A summary of tax years that remain subject to
examination is as follows:
|
|
|
|
|
|
|
Earliest Year |
|
|
|
Open To |
|
Jurisdiction |
|
Examination |
|
U.S. Federal |
|
|
2007 |
|
States: |
|
|
|
|
Pennsylvania |
|
|
2000 |
|
Virginia |
|
|
2007 |
|
Illinois |
|
|
2007 |
|
Foreign: |
|
|
|
|
India |
|
|
2008 |
|
Mauritius |
|
|
2009 |
|
Note 14 Stock-Based Compensation
On April 11, 2005, the Company adopted an incentive compensation plan titled The 2005 Long Term
Incentive Plan (the Incentive Plan). Amendments to the Incentive Plan were approved by the
Companys board of directors on March 28, 2008 and the Incentive Plan (as restated to incorporate
all amendments) was ratified by the stockholders at the Companys annual stockholders meeting on
May 14, 2008. The Incentive Plan is intended to provide incentives to attract, retain and
motivate employees and directors, to provide for competitive compensation opportunities, to
encourage long-term service, to recognize individual contributions and reward achievement of
performance goals. The Company believes that the Incentive Plan promotes the creation of long-term
value for its stockholders by better aligning the interests of its employees and directors with
those of its stockholders. The Incentive Plan provides for the grant to eligible persons of stock options, share appreciation
rights, or SARs, restricted shares, restricted share units, or RSUs, performance shares,
performance units, dividend equivalents and other share-based awards, referred to collectively as
the awards. Option awards generally vest based on one to three years of service and have 10 year
contractual terms. Share awards generally vest over one to three years. Certain option and share
awards provide for accelerated vesting if there is a change in control (as defined in the Incentive
Plan). The Incentive Plan was effective April 5, 2005 and will terminate as to future awards on
April 5, 2015.
58
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Under the Incentive Plan, 1,659,616 shares of common stock have been reserved for issuance (from
either authorized but unissued shares or treasury shares), of which 805,346 were available for
issuance at December 31, 2010.
The Company recognizes stock compensation expense based on the fair value of the award on the grant
date using the Black-Scholes option valuation model.
Stock-based compensation expense of $1,675, $1,829 and $2,852 is included within selling, general
and administrative expense for the years ended December 31, 2010, 2009 and 2008, respectively. The
total income tax benefit recognized on the income statement for share-based compensation
arrangements was $629, $689 and $1,070 for the years ended December 31, 2010, 2009 and 2008,
respectively.
On February 23, 2010, the Company awarded 74,310 non-qualified stock options to certain employees
of the Company pursuant to its 2005 Long Term Incentive Plan. The stock options will vest in three
equal annual installments beginning on February 23, 2011 and have a contractual term of 10 years.
The exercise price of each option is $20.69, which was the fair market value of the Companys stock
on the date of the grant. The estimated fair value of $9.52 per option will be recognized over the
period during which an employee is required to provide service in exchange for the award, which is
usually the vesting period. The following assumptions were used to value the February 23, 2010
stock options: expected lives of the options of 6 years; expected volatility of 51.81%; risk-free
interest rate of 2.37%; and expected dividend yield of 1.16%.
On January 26, 2010, the Company awarded 200,000 non-qualified stock options to the Chief Executive
Officer of the Company pursuant to its 2005 Long Term Incentive Plan. The stock options vest in
two equal annual installments beginning on December 18, 2010 and have a contractual term of 10
years. The exercise price of each option is $19.96, which was the fair market value of the
Companys stock on the date of the grant. The estimated fair value of $9.02 per option will be
recognized over the period during which the employee is required to provide service in exchange for
the award, which is usually the vesting period. The following assumptions were used to value the
January 26, 2010 stock options: expected lives of the options of 5.75 years; expected volatility of
51.96%; risk-free interest rate of 2.38%; and expected dividend yield of 1.21%.
On May 12, 2009, the Company awarded 1,000 non-qualified stock options to an employee of the
Company pursuant to its 2005 Long Term Incentive Plan. The stock options will vest in three equal
annual installments beginning on May 12, 2010 and have a contractual term of 10 years. The
exercise price of each option is $17.84, which was the fair market value of the Companys stock on
the date of the grant. The estimated fair value of $8.13 per option will be recognized over the
period during which the employee is required to provide service in exchange for the award, which is
usually the vesting period. The following assumptions were used to value the May 12, 2009 stock
options: expected lives of the options of 6 years; expected volatility of 53.17%; risk-free
interest rate of 2.02%; and expected dividend yield of 1.37%.
On January 13, 2008, the Company awarded 190,100 non-qualified stock options to certain employees
of the Company pursuant to its 2005 Long Term Incentive Plan. The stock options will vest in three
equal annual installments beginning on January 13, 2009 and have a contractual term of 10 years.
The exercise price of each option is $30.47, which was the fair market value of the Companys stock
on the date of the grant. The estimated fair value of $12.36 per option will be recognized over
the period during which an employee is required to provide service in exchange for the award, which
is usually the vesting period. The following assumptions were used to value the January 13, 2008
stock options: expected lives of the options of 6 years; expected volatility of 40.78%; risk-free
interest rate of 3.08%; and expected dividend yield of 0.79%.
Expected life in years for all stock options awards was determined using the simplified method.
Expected volatility was based on the historical volatility of the Companys stock. The risk-free
interest rate was based on the U.S.
Treasury bond rate for the expected life of the option. The expected dividend yield was based on
the latest annualized dividend rate and the current market price of the underlying common stock on
the date of the grant.
59
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
A summary of the Companys stock options activity and related information at December 31, 2010 and
2009, and changes during the years then ended, is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Exercise |
|
|
|
|
|
|
Exercise |
|
|
|
|
|
|
|
Price |
|
|
|
|
|
|
Price |
|
|
|
Options Outstanding |
|
|
(per share) |
|
|
Options Outstanding |
|
|
(per share) |
|
Outstanding at the beginning of the year |
|
|
68,660 |
|
|
$ |
33.12 |
|
|
|
159,240 |
|
|
$ |
31.69 |
|
Granted |
|
|
274,310 |
|
|
|
20.16 |
|
|
|
1,000 |
|
|
|
17.84 |
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited or expired |
|
|
(21,970 |
) |
|
|
26.33 |
|
|
|
(91,580 |
) |
|
|
30.47 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at the end of the
year |
|
|
321,000 |
|
|
$ |
22.51 |
|
|
|
68,660 |
|
|
$ |
33.12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at the end of the year |
|
|
140,336 |
|
|
$ |
24.34 |
|
|
|
29,227 |
|
|
$ |
37.12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A summary of the Companys stock options outstanding as of December 31, 2010 is presented below: |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
Remaining |
|
|
Average |
|
|
|
|
|
|
|
|
|
|
Contractual |
|
|
Exercise |
|
|
Aggregate |
|
|
|
|
|
|
|
Term |
|
|
Price |
|
|
Intrinsic |
|
|
|
Options Outstanding |
|
|
(in years) |
|
|
(per share) |
|
|
Value |
|
Options outstanding |
|
|
321,000 |
|
|
|
8.7 |
|
|
$ |
22.51 |
|
|
$ |
2,343 |
|
Vested or expected to vest |
|
|
318,013 |
|
|
|
8.7 |
|
|
$ |
22.52 |
|
|
$ |
2,319 |
|
Options exercisable |
|
|
140,336 |
|
|
|
8.3 |
|
|
$ |
24.34 |
|
|
$ |
902 |
|
There were no stock options exercised during each of the years ended December 31, 2010 and December
31, 2009. As of December 31, 2010, there was $1,405 of total unrecognized compensation expense
related to nonvested options, which will be recognized over the average remaining requisite service
period of 1 year.
60
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
A summary of the Companys nonvested restricted shares as of December 31, 2010 and 2009, and
changes during the years then ended is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Grant Date |
|
|
|
|
|
|
Grant Date |
|
|
|
|
|
|
|
Fair Value |
|
|
|
|
|
|
Fair Value |
|
|
|
Shares |
|
|
(per share) |
|
|
Shares |
|
|
(per share) |
|
Nonvested at the beginning of the
year |
|
|
73,499 |
|
|
$ |
29.61 |
|
|
|
78,774 |
|
|
$ |
42.25 |
|
Granted |
|
|
25,924 |
|
|
|
27.26 |
|
|
|
41,589 |
|
|
|
17.95 |
|
Vested |
|
|
(48,989 |
) |
|
|
33.33 |
|
|
|
(35,592 |
) |
|
|
44.29 |
|
Forfeited |
|
|
(15,607 |
) |
|
|
24.53 |
|
|
|
(11,272 |
) |
|
|
28.57 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nonvested at the end of the year |
|
|
34,827 |
|
|
$ |
25.75 |
|
|
|
73,499 |
|
|
$ |
29.61 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expected to vest |
|
|
34,669 |
|
|
$ |
25.93 |
|
|
|
73,499 |
|
|
$ |
29.61 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The fair value of stock awards vested during the years ended December 31, 2010 and 2009, was $1,264
and $781, respectively, based on the value at vesting date. The actual tax benefit realized for the
tax deductions from vesting of stock awards was $476 and $255 for the years ended December 31, 2010
and 2009, respectively, of which $(108) and $(355), respectively was recorded to additional paid in
capital as (tax deficiency)/excess tax benefit from stock-based compensation. As of December 31,
2010, there was $488 of total unrecognized compensation expense related to nonvested restricted
stock awards, which will be recognized over the average remaining requisite service period of 2
years.
Note 15 Risks and Contingencies
The Company is involved in various warranty and repair claims and related threatened and pending
legal proceedings with its customers in the normal course of business. In the opinion of
management, the Companys potential losses in excess of the accrued warranty and legal provisions,
if any, are not expected to be material to the Companys financial condition, results of operations
or cash flows.
The Company relies upon third-party suppliers for railcar heavy castings, wheels and other
components for its railcars. In particular, it purchases a substantial percentage of its railcar
heavy castings and wheels from subsidiaries of one entity. The Company also relies upon a single
supplier to manufacture all of its roll formed center sills for its railcars. Any inability by
these suppliers to provide the Company with components for its railcars, any significant decline in
the quality of these components or any failure of these suppliers to meet the Companys planned
requirements for such components may have a material adverse impact on the Companys financial
condition and results of operations. While the Company believes that it could secure alternative
manufacturing sources for these components, the Company may incur substantial delays and
significant expense in doing so, the quality and reliability of these alternative sources may not
be the same and the Companys operating results may be significantly affected.
On September 29, 2008, Bral Corporation, a supplier of certain railcar parts to the Company, filed
a complaint against the Company in the U.S. District Court for the Western District of Pennsylvania
(the Pennsylvania Lawsuit). The complaint alleges that the Company breached an exclusive supply
agreement with Bral by purchasing parts from CMN Components, Inc. (CMN). On December 14, 2007,
Bral sued CMN in the U.S. District Court for the Northern District of Illinois, alleging among
other things that CMN interfered in the business relationship between Bral and the Company (the
Illinois Lawsuit). On October 22, 2008, the Company entered
into an Assignment of Claims Agreement with CMN under which CMN assigned the Company its
counterclaims against Bral in the Illinois Lawsuit and the Company agreed to defend and indemnify
CMN against Brals claims in that lawsuit. While the ultimate outcome of the Pennsylvania Lawsuit
and the Illinois Lawsuit cannot be determined
61
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
at this time, it is the opinion of management that the resolution of these lawsuits will not have a
material adverse effect, in excess of the estimated amounts previously accrued in 2007, on the
Companys financial condition and results of operations.
On a quarterly basis, the Company evaluates the potential outcome of all significant contingencies
utilizing guidance provided in ASC 450 Contingencies. As required by ASC 450, the Company
estimates the likelihood that a future event or events will confirm the loss of an asset or
incurrence of a liability. When information available prior to issuance of the Companys
financial statements indicates that in managements judgment, it is probable that an asset had been
impaired or a liability had been incurred at the date of the financial statements and the amount of
loss can be reasonably estimated, the contingency is accrued by a charge to income.
In addition to the foregoing, the Company is involved in certain other threatened and pending legal
proceedings, including commercial disputes and workers compensation and employee matters arising
out of the conduct of its business. While the ultimate outcome of these other legal proceedings
cannot be determined at this time, it is the opinion of management that the resolution of these
other actions will not have a material adverse effect on the Companys financial condition, results
of operations or cash flows.
Note 16 Other Commitments
The Company leases certain property and equipment under long-term operating leases expiring at
various dates through 2016. The leases generally contain specific renewal options at lease-end at
the then fair market amounts.
Future minimum lease payments at December 31, 2010 are as follows:
|
|
|
|
|
2011 |
|
$ |
2,658 |
|
2012 |
|
|
2,680 |
|
2013 |
|
|
2,539 |
|
2014 |
|
|
2,318 |
|
2015 |
|
|
685 |
|
Thereafter |
|
|
375 |
|
|
|
|
|
|
|
$ |
11,255 |
|
|
|
|
|
The Company is liable for maintenance, insurance and similar costs under most of its leases and
such costs are not included in the future minimum lease payments. Total rental expense for the
years ended December 31, 2010, 2009 and 2008, was approximately $2,594, $2,332 and $2,184,
respectively.
The Company is party to certain non-cancelable fixed price agreements to purchase fixed amounts of
materials used in the manufacturing process. These purchase commitments are typically entered into
after a customer places an order for railcars and at December 31, 2010, these purchase commitments
totaled $1,081 for 2011.
In addition, the Company has other non-cancelable agreements with its suppliers to purchase certain
materials used in the manufacturing process. The estimated commitments may vary based on the actual
quantities ordered and be subject to the actual price when ordered. At December 31, 2010, the
Company had purchase commitments under these agreements of $23,718, $26,214, $26,450 and $18,142
for 2011, 2012, 2013 and 2014, respectively. Purchases related to these agreements were
approximately $27,061, $37,310 and $51,099 for the years ended December 31, 2010, 2009 and 2008,
respectively.
The Company has employment agreements with certain members of management which provide for base
compensation, bonus, incentive compensation, employee benefits and severance payments under certain
circumstances. The employment agreements generally have terms that range between two and three
years and
automatically extend for one-year periods until terminated prior to the end of the term by either
party upon 90 days notice. Annual base compensation for the executives with employment agreements
ranges between $228 and $340.
62
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Certain of the executives are entitled to participate in management incentive plans and other
benefits as made available to the Companys executives.
Note 17 Earnings Per Share
The weighted average common shares outstanding are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
Weighted average
common shares
outstanding |
|
|
11,896,148 |
|
|
|
11,861,366 |
|
|
|
11,788,400 |
|
Dilutive effect of
employee stock
options and
restricted share
awards |
|
|
|
|
|
|
8,984 |
|
|
|
44,732 |
|
|
|
|
|
|
|
|
|
|
|
Weighted
average diluted
common shares
outstanding |
|
|
11,896,148 |
|
|
|
11,870,350 |
|
|
|
11,833,132 |
|
|
|
|
|
|
|
|
|
|
|
Weighted average diluted common shares outstanding include the incremental shares that would
be issued upon the assumed exercise of stock options and the assumed vesting of nonvested share
awards. Because the Company had a net loss for the year ended December 31, 2010, all stock options
and shares of nonvested share awards were anti-dilutive and not included in the above calculation
for that period. For the years ended December 31, 2009 and 2008, 41,129 and 103,037 shares,
respectively, were not included in the weighted average common shares outstanding calculation as
they were anti-dilutive.
Note 18 Operating Segment and Concentration of Sales
The Companys operations consist of a single reporting segment. The following table sets forth the
Companys sales resulting from various revenue sources for the periods indicated below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
|
2008 |
|
New railcar sales |
|
$ |
112,413 |
|
|
$ |
217,046 |
|
|
$ |
712,432 |
|
Used railcar sales |
|
|
7,849 |
|
|
|
818 |
|
|
|
14,368 |
|
Parts sales |
|
|
12,423 |
|
|
|
17,406 |
|
|
|
14,798 |
|
Leasing revenues |
|
|
5,384 |
|
|
|
5,812 |
|
|
|
2,955 |
|
Maintenance, repair
and rebuild
revenues |
|
|
4,648 |
|
|
|
3,446 |
|
|
|
1,837 |
|
Other sales |
|
|
172 |
|
|
|
3,934 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
142,889 |
|
|
$ |
248,462 |
|
|
$ |
746,390 |
|
|
|
|
|
|
|
|
|
|
|
Due to the nature of its operations, the Company is subject to significant concentration of risks
related to business with a few customers. Sales to the Companys top three customers accounted for
63%, 10% and 5%, respectively, of revenues for the year ended December 31, 2010. Sales to the
Companys top three customers accounted for
15%, 15% and 14%, respectively, of revenues for the year ended December 31, 2009. Sales to the
Companys top three customers accounted for 22%, 21% and 10%, respectively, of revenues for the
year ended December 31, 2008.
63
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
Note 19 Labor Agreements
A collective bargaining agreement at one of the Companys facilities covered approximately 36% and
29% of the Companys active labor force at December 31, 2010 and 2009, respectively, under an
agreement that expires in October 2012.
An additional collective bargaining agreement at a different facility covered approximately 1% of
the Companys active labor force at December 31, 2010. The facility was idled in July 2009 and at
December 31, 2010, was preparing to resume production in 2011. The agreement was ratified on April
1, 2010 and expires on March 31, 2013.
Note
20 Selected Quarterly Financial Data (Unaudited)
(Dollar amounts in thousands except per share data)
Quarterly financial data is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
First |
|
|
Second |
|
|
Third |
|
|
Fourth |
|
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
19,530 |
|
|
$ |
30,999 |
|
|
$ |
41,330 |
|
|
$ |
51,030 |
|
Net income (loss)
attributable to FreightCar
America |
|
|
(3,294 |
) |
|
|
(1,305 |
) |
|
|
(4,696 |
) |
|
|
(3,476 |
) |
Net income (loss) per common
share attributable to
FreightCar America basic |
|
$ |
(0.28 |
) |
|
$ |
(0.11 |
) |
|
$ |
(0.39 |
) |
|
$ |
(0.29 |
) |
Net income (loss) per common
share attributable to
FreightCar America diluted |
|
$ |
(0.28 |
) |
|
$ |
(0.11 |
) |
|
$ |
(0.39 |
) |
|
$ |
(0.29 |
) |
2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
39,563 |
|
|
$ |
104,328 |
|
|
$ |
55,131 |
|
|
$ |
49,440 |
|
Gross profit |
|
|
10,295 |
|
|
|
15,983 |
|
|
|
6,879 |
|
|
|
3,365 |
|
Net income (loss)
attributable to FreightCar
America |
|
|
2,397 |
|
|
|
7,022 |
|
|
|
1,069 |
|
|
|
(5,548 |
) |
Net income (loss) per common
share attributable to
FreightCar America
basic |
|
$ |
0.20 |
|
|
$ |
0.59 |
|
|
$ |
0.09 |
|
|
$ |
(0.47 |
) |
Net income (loss) per common
share attributable to
FreightCar America
diluted |
|
$ |
0.20 |
|
|
$ |
0.59 |
|
|
$ |
0.09 |
|
|
$ |
(0.47 |
) |
Note
21 Business Acquisition
On November 1, 2010, the Company acquired (through FCRS) the business assets of DTE Rail Services
Inc., a non-regulated subsidiary of DTE Energy Company, Inc., for cash of approximately $23,319.
The transaction was funded with cash from operations. FCRS provides repair and maintenance,
inspections and fleet management services for all types of freight-carrying railcars. FCRS has
operations in Colorado, Indiana and Nebraska and services freight cars and unit coal trains
utilizing key rail corridors in the Midwest and Western regions of the United States. The
expansion of the Companys railcar services activities is intended to diversify the Companys
revenue sources and
lessen the cyclicality of the railcar market on its revenues. The acquired business added
approximately 130 skilled employees to the Company.
64
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands, except share and per share data)
The Company has recorded a preliminary allocation of the purchase price to the tangible and
identifiable intangible assets acquired and liabilities assumed based on their fair values as of
November 1, 2010. Goodwill has been recorded based on the amount by which the purchase price
exceeds the fair value of the net assets acquired and is deductible for tax purposes. Acquisition
costs of $674 are included in Selling, general and administrative expenses on the Companys
Consolidated Statement of Operations for the year ended December 31, 2010.
The preliminary purchase price allocation is as follows (dollar amounts in thousands):
|
|
|
|
|
Accounts receivable |
|
$ |
3,698 |
|
Inventories |
|
|
3,261 |
|
Other current assets |
|
|
39 |
|
Property, plant and equipment, net |
|
|
15,469 |
|
Customer related intangibles |
|
|
1,300 |
|
Goodwill |
|
|
531 |
|
Accounts payable |
|
|
(979 |
) |
|
|
|
|
|
|
$ |
23,319 |
|
|
|
|
|
Pro Forma Results (Unaudited)
FCRS had revenues of $4,442 since the acquisition date of November 1, 2010, which are included in
the Companys Consolidated Statements of Operations, and a minimal impact on 2010 net loss.
Selected pro forma consolidated results of operations of the Company for the years ended December
31, 2010 and 2009, assuming that the acquisition had occurred as of January 1, 2009 are presented
for comparative purposes below (dollar amounts in thousands, except per share amounts):
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2010 |
|
|
2009 |
|
Revenues |
|
$ |
164,273 |
|
|
$ |
275,629 |
|
|
|
|
|
|
|
|
|
Net
(loss) income attributable to
FreightCar America |
|
$ |
(12,337 |
) |
|
$ |
5,480 |
|
|
|
|
|
|
|
|
|
Per share data: |
|
|
|
|
|
|
|
|
Net (loss) income per common share
attributable to FreightCar America basic |
|
$ |
(1.04 |
) |
|
$ |
0.46 |
|
|
|
|
|
|
|
|
Net (loss) income per share common
attributable to FreightCar America
diluted |
|
$ |
(1.04 |
) |
|
$ |
0.46 |
|
|
|
|
|
|
|
|
65
Item 9. Changes in and Disagreements With Accountants on Accounting and Financial Disclosure.
None.
Item 9A. Controls and Procedures.
Evaluation of Disclosure Controls and Procedures
Under the supervision and with the participation of our Chief Executive Officer and Chief Financial
Officer, management evaluated the effectiveness of the design and operation of our disclosure
controls and procedures (as defined in Rule 13a-15(e) and 15d-15(e) under the Securities Exchange
Act of 1934, as amended (the Exchange Act)), as of the end of the period covered by our annual
report on Form 10-K for the fiscal year ended December 31, 2010 (the Evaluation Date). Based
upon that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that,
as of the Evaluation Date, our disclosure controls and procedures were effective to ensure that
information required to be disclosed in the reports that we file or submit under the Exchange Act
is recorded, processed, summarized and reported, within the time periods specified in the
Securities and Exchange Commissions rules and forms.
MANAGEMENTS REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING
Management, under the supervision of the Chief Executive Officer and the Chief Financial Officer,
is responsible for establishing and maintaining adequate internal control over financial reporting.
Internal control over financial reporting, as defined in Rules 13a-15(f) and 15d-15(f) promulgated
under the Exchange Act, is a process designed by, or under the supervision of, the Chief Executive
Officer and Chief Financial Officer and effected by the board of directors, management, and other
personnel to provide reasonable assurance regarding the reliability of financial reporting and the
preparation of financial statements for external reporting purposes in accordance with GAAP.
Internal control over financial reporting includes those policies and procedures that:
|
|
|
Pertain to the maintenance of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the Company; |
|
|
|
|
Provide reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with GAAP; |
|
|
|
|
Provide reasonable assurance that receipts and expenditures of the Company are being
made only in accordance with appropriate authorization of management and the board of
directors; and |
|
|
|
|
Provide reasonable assurance regarding prevention or timely detection of unauthorized
acquisition, use, or disposition of the Companys assets that could have a material effect
on the financial statements. |
As of the end of the Companys 2010 fiscal year, management conducted an evaluation of the
effectiveness of the Companys internal control over financial reporting based on the framework
established in Internal Control-Integrated Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission (COSO). This assessment excluded the internal control over
financial reporting at FreightCar Rail Services, LLC (FCRS), which was formed to acquire the
business assets of DTE Rail Services, Inc. (DTE), on November 1, 2010 as described in Note 21 of
the Notes to Consolidated Financial Statements. The FCRS financial statements constitute 8% of
total assets, 3% of revenues, and had an immaterial impact on net loss of the consolidated
financial statement amounts as of and for the year ended December 31, 2010. Managements election
to exclude FCRS was a result of the Company needing additional time to properly evaluate and
transition FCRSs existing internal controls over financial reporting and disclosures.
The Companys system of internal control over financial reporting is designed to provide reasonable
assurance to the Companys management and board of directors regarding the reliability of financial
records used in preparation of the Companys published financial statements. As all internal
control systems have inherent limitations, even systems determined to be effective can provide only
reasonable assurance with respect to financial statement preparation and presentation. Based on its
assessment, management has concluded that the Company maintained an effective system of internal
control over financial reporting as of December 31, 2010.
66
The effectiveness of the Companys internal control over financial reporting as of December 31,
2010 has been audited by Deloitte & Touche LLP, an independent registered public accounting firm,
as stated in their report appearing herein.
CHANGES IN INTERNAL CONTROL OVER FINANCIAL REPORTING
There has been no change in our internal control over financial reporting during the last fiscal
quarter of 2010 that has materially affected, or is reasonably likely to materially affect, our
internal control over financial reporting.
Item 9B. Other Information.
None.
PART III
Item 10. Directors, Executive Officers and Corporate Governance.
Information required to be disclosed by this item is hereby incorporated by reference to the
information under the captions Governance of the Company, Stock Ownership, Section 16(a)
Beneficial Ownership Reporting Compliance and Executive Compensation in our definitive Proxy
Statement to be filed pursuant to Regulation 14A, which Proxy Statement is anticipated to be filed
with the Securities and Exchange Commission within 120 days after the end of our fiscal year ended
December 31, 2010.
Item 11. Executive Compensation.
Information required to be disclosed by this item is hereby incorporated by reference to the
information under the captions Executive Compensation, Board of Directors, Compensation
Discussion and Analysis and Director Compensation in our definitive Proxy Statement to be filed
pursuant to Regulation 14A, which Proxy Statement is anticipated to be filed with the Securities
and Exchange Commission within 120 days after the end of our fiscal year ended December 31, 2010.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters.
Information required to be disclosed by this item is hereby incorporated by reference to the
information under the captions Stock Ownership and Equity Compensation Plan Information in our
definitive Proxy Statement to be filed pursuant to Regulation 14A, which Proxy Statement is
anticipated to be filed with the Securities and Exchange Commission within 120 days after the end
of our fiscal year ended December 31, 2010.
Item 13. Certain Relationships and Related Transactions, and Director Independence.
Information required to be disclosed by this item is hereby incorporated by reference to the
information under the captions Certain Transactions and Board of Directors in our definitive
Proxy Statement to be filed pursuant to Regulation 14A, which Proxy Statement is anticipated to be
filed with the Securities and Exchange Commission within 120 days after the end of our fiscal year
ended December 31, 2010.
Item 14. Principal Accounting Fees and Services.
Information required to be disclosed by this item is hereby incorporated by reference to the
information under the caption Fees of Independent Registered Public Accounting Firm and Audit
Committee Report in our definitive Proxy Statement to be filed pursuant to Regulation 14A, which
Proxy Statement is anticipated to be filed with the Securities and Exchange Commission within 120
days after the end of our fiscal year ended December 31, 2010.
67
PART IV
Item 15.
Exhibits, Financial Statement Schedules.
Exhibits
(a) |
|
Documents filed as part of this report: |
The following financial statements are included in this Form10-K:
1. Consolidated Financial Statements of FreightCar America, Inc. and Subsidiaries
Managements Report on Internal Control Over Financial Reporting.
Report of Independent Registered Public Accounting Firm.
Consolidated Balance Sheets as of December 31, 2010 and 2009.
Consolidated Statements of Operations for the years ended December 31, 2010, 2009 and 2008.
Consolidated Statements of Stockholders Equity for the years ended December 31, 2010, 2009 and 2008.
Consolidated Statements of Cash Flows for the years ended December 31, 2010, 2009 and 2008.
Notes to Consolidated Financial Statements.
2. Financial Statement Schedule
The following financial statement schedule is a part of this Form 10-K and should be read in conjunction with our audited consolidated financial statements.
Schedule II Valuation and Qualifying Accounts
All
other financial statement schedules are omitted because such schedules are not required
or the information required has been presented in the aforementioned financial statements.
3. The exhibits listed on the Exhibit Index to this Form 10-K are filed with this Form 10-K or
incorporated by reference as set forth below.
(b) |
|
The exhibits listed on the Exhibit Index to this Form 10-K are filed with this Form 10-K or
incorporated by reference as set forth below. |
(c) |
|
Additional Financial Statement Schedules |
|
|
|
None. |
68
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
FREIGHTCAR AMERICA, INC.
|
|
Date: March 15, 2011 |
By: |
/s/ EDWARD J. WHALEN
|
|
|
|
Edward J. Whalen, President and |
|
|
|
Chief Executive Officer |
|
|
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed
below by the following persons on behalf of the registrant and in the capacities and on the dates
indicated.
|
|
|
|
|
Signature |
|
Title |
|
Date |
|
|
/s/ EDWARD J. WHALEN
Edward J. Whalen
|
|
President and Chief
Executive Officer
(principal executive
officer) and Director
|
|
March 11, 2011 |
|
|
|
|
|
/s/ JOSEPH E. MCNEELY
Joseph E. McNeely
|
|
Vice President, Finance,
Chief Financial Officer
and Treasurer (principal
financial officer and
principal accounting
officer)
|
|
March 11, 2011
|
|
|
|
|
|
/s/ THOMAS M. FITZPATRICK
Thomas M. Fitzpatrick
|
|
Chairman of the Board and
Director
|
|
March 11, 2011 |
|
|
|
|
|
/s/ JAMES D. CIRAR
James D. Cirar
|
|
Director
|
|
March 11, 2011 |
|
|
|
|
|
/s/ WILLIAM D. GEHL
William D. Gehl
|
|
Director
|
|
March 11, 2011 |
|
|
|
|
|
/s/ THOMAS A. MADDEN
Thomas A. Madden
|
|
Director
|
|
March 11, 2011 |
|
|
|
|
|
/s/ S. CARL SODERSTROM, JR.
S. Carl Soderstrom
|
|
Director
|
|
March 11, 2011 |
|
|
|
|
|
/s/ ROBERT N. TIDBALL
Robert N. Tidball
|
|
Director
|
|
March 11, 2011 |
69
FreightCar America, Inc. and Subsidiaries
Schedule II Valuation and Qualifying Accounts
For the Years Ended December 31, 2010, 2009 and 2008
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deductions, Accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Charged Off and |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recoveries of Amounts |
|
|
|
|
|
|
Balance at |
|
|
Additions Charged to |
|
|
Previously Written |
|
|
Balance at End of |
|
|
|
Beginning of Period |
|
|
Costs and Expenses |
|
|
Off |
|
|
Period |
|
Year Ended December 31,
2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for
doubtful
accounts |
|
$ |
240 |
|
|
$ |
27 |
|
|
$ |
(51 |
) |
|
$ |
216 |
|
Deferred tax
assets valuation
allowance |
|
|
7,195 |
|
|
|
|
|
|
|
(2,235 |
) |
|
|
4,960 |
|
Inventory reserve |
|
|
1,168 |
|
|
|
200 |
|
|
$ |
(455 |
) |
|
|
913 |
|
|
Year Ended December 31,
2009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for
doubtful
accounts |
|
$ |
330 |
|
|
$ |
56 |
|
|
$ |
(146 |
) |
|
$ |
240 |
|
Deferred tax
assets valuation
allowance |
|
|
7,037 |
|
|
|
158 |
|
|
|
|
|
|
|
7,195 |
|
Inventory reserve |
|
|
150 |
|
|
|
1,168 |
|
|
$ |
(150 |
) |
|
|
1,168 |
|
|
Year Ended December 31,
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for
doubtful
accounts |
|
$ |
223 |
|
|
$ |
107 |
|
|
$ |
|
|
|
$ |
330 |
|
Deferred tax
assets valuation
allowance |
|
|
3,585 |
|
|
|
3,452 |
|
|
|
|
|
|
|
7,037 |
|
Inventory reserve |
|
|
1,177 |
|
|
|
|
|
|
$ |
(1,027 |
) |
|
|
150 |
|
70
EXHIBIT INDEX
|
|
|
2.1
|
|
Asset Purchase Agreement, dated September 7, 2010, by and among FreightCar Rail
Services, LLC, FreightCar America, Inc., Cornhusker Railways, LLC, DTE Rail Services,
Inc. and DTE Energy Resources, Inc. (incorporated by reference to Exhibit 2.1 to the
Companys Current Report on Form 8-K filed with the Commission on September 8, 2010). |
|
3.1
|
|
Certificate of Ownership and Merger of FreightCar America, Inc. into FCA Acquisition
Corp., as amended (incorporated by reference to Exhibit 3.1 to the Companys Current
Report on Form 8-K filed with the Commission on September 7, 2006). |
|
3.2
|
|
Third Amended and Restated By-laws of FreightCar America, Inc. (incorporated by
reference to Exhibit 3.1 to the Companys Current Report filed on Form 8-K filed with
the Commission on September 28, 2007). |
|
4.1
|
|
Form of Registration Rights Agreement, by and among FreightCar America, Inc., Hancock
Mezzanine Partners, L.P., John Hancock Life Insurance Company, Caravelle Investment
Fund, L.L.C., Trimaran Investments II, L.L.C., Camillo M. Santomero, III, and the
investors listed on Exhibit A attached thereto (incorporated by reference to Exhibit
4.3 to Registration Statement Nos. 333-123384 and 333-123875 filed with the
Commission on April 4, 2005). |
|
10.1
|
|
Employment agreement of Laurence M. Trusdell dated as of June 11, 2007, by and
between FreightCar America, Inc. and Laurence M. Trusdell (incorporated by reference
to Exhibit 10.4 to the Companys Annual Report on Form 10-K for the year ended
December 31, 2009 filed with the Commission on March 15, 2010) |
|
10.2
|
|
Employment agreement of Thomas P. McCarthy dated as of June 4, 2007, by and between
FreightCar America, Inc. and Thomas P. McCarthy. |
|
10.3
|
|
Amendment to employment agreement of Laurence M. Trusdell dated as of December 29,
2008 (incorporated by reference to Exhibit 10.5 to the Companys Annual Report on
Form 10-K for the year ended December 31, 2008 filed with the Commission on March 13,
2009). |
|
10.4
|
|
Amendment to employment agreement of Thomas P. McCarthy dated as of December 29, 2008. |
|
10.5
|
|
Letter agreement regarding Terms of Employment dated January 26, 2010 by and between
FreightCar America, Inc. and Edward J. Whalen (incorporated by reference to Exhibit
10.1 to the Companys Current Report on Form 8-K filed with the Commission on January
29, 2010). |
|
10.6
|
|
Letter agreement regarding Terms of Employment dated August 27, 2010 by and between
FreightCar America, Inc. and Joseph E. McNeely (incorporated by reference to Exhibit
10.1 to the Companys Current Report on Form 8-K filed with the Commission on August
27, 2010). |
|
10.7
|
|
FreightCar America, Inc. 2005 Long Term Incentive Plan (Restated to incorporate all
Amendments) (incorporated by reference to Appendix I to the Companys Proxy Statement
for the annual meeting of stockholders held on May 14, 2008 filed with the Commission
on April 8, 2008). |
|
10.8
|
|
Form of Restricted Share Award Agreement for the Companys employees (incorporated by
reference to Exhibit 10.1 to the Companys Current Report on Form 8-K filed with the
Commission on December 12, 2005). |
|
10.9
|
|
Form of Restricted Share Award Agreement for the Companys independent directors
(incorporated by reference to Exhibit 10.1 to the Companys Current Report on Form
8-K filed with the Commission on January 27, 2006). |
71
|
|
|
10.10
|
|
Form of Restricted Share Award Agreement for the Companys employees (incorporated by
reference to Exhibit 10.1 to the Companys Current Report on Form 8-K filed with the
Commission on January 15, 2008). |
|
10.11
|
|
Form of Stock Option Award Agreement for the Companys employees (incorporated by
reference to Exhibit 10.1 to the Companys Current Report on Form 8-K filed with the
Commission on January 15, 2008). |
|
10.12
|
|
Lease Agreement, dated as of December 20, 2004, by and between Norfolk Southern
Railway Company and Johnstown America Corporation (the Lease Agreement)
(incorporated by reference to Exhibit 10.27 to Registration Statement Nos. 333-123384
and 333-123875 filed with the Commission on April 4, 2005).* |
|
10.13
|
|
Amendment to the Lease Agreement, dated as of December 1, 2005 (incorporated by
reference to Exhibit 10.11 to the Companys Annual Report on Form 10-K for the year
ended December 31, 2005).* |
|
10.14
|
|
Second Amendment to the Lease Agreement, dated as of February 1, 2008, by and between
Norfolk Southern Railway Company and Johnstown America Corporation (incorporated by
reference to Exhibit 10.1 to the Companys Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2008 filed with the Commission on May 12, 2008). |
|
10.15
|
|
Loan and Security Agreement, dated as of July 29, 2010, by and among FreightCar
America, Inc., Johnstown America Corporation, Freight Car Services, Inc., JAC
Operations, Inc., FreightCar Roanoke, Inc. and Fifth Third Bank (incorporated by
reference to Exhibit 10.1 to the Companys Current Report on Form 8-K filed with the
Commission on July 30, 2010). |
|
10.16
|
|
Management Incentive Plan of Johnstown America Corporation (incorporated by reference
to Exhibit 10.29 to Registration Statement Nos. 333-123384 and 333-123875 filed with
the Commission on March 17, 2005). |
|
10.17
|
|
FreightCar America, Inc. Executive Severance Plan (and Summary Plan Description)
(incorporated by reference to Exhibit 10.1 to the Companys Quarterly Report on Form
10-Q filed with the Commission on September 30, 2009). |
|
10.18
|
|
Form of Letter of Resignation (incorporated by reference to Exhibit 10.1 to the
Companys Current Report on Form 8-K filed with the Commission on December 19, 2006). |
|
10.19
|
|
Form of Letter of Resignation (incorporated by reference to Exhibit 10.1 to the
Companys Current Report on Form 8-K filed with the Commission on December 20, 2009). |
|
10.20
|
|
Form of Indemnification Agreement between FreightCar America, Inc. and each of its
current directors (incorporated by reference to Exhibit 10.1 to the Companys Current
Report on Form 8-K filed with the Commission on March 24, 2010). |
|
21
|
|
Subsidiaries of FreightCar America, Inc. |
|
23
|
|
Consent of Independent Registered Public Accounting Firm. |
|
31.1
|
|
Certification of Chief Executive Officer pursuant to Rule 13a-14(a), as adopted
pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
31.2
|
|
Certification of Chief Financial Officer pursuant to Rule 13a-14(a), as adopted
pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
72
|
|
|
32
|
|
Certification of Chief Executive Officer and Chief Financial Officer pursuant to 18
U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of
2002. |
|
|
|
* |
|
Confidential treatment has been granted for the redacted portions of this exhibit.
A complete copy of the exhibit, including the redacted portions, has been filed
separately with the Securities and Exchange Commission. |
73